中國(guo)一家(jia)采(cai)用(yong)世界先(xian)進的綠(lv)色(se)合金技(ji)術用(yong)于鉻(ge)(ge)礦球團(tuan)與鉻(ge)(ge)鐵合金的生產,單位能耗(hao)、尾氣排放都大(da)(da)幅低(di)于國(guo)家(jia)標準,實現了設備超大(da)(da)型化、生產智能化、清潔化。不但有效節省成本,更大(da)(da)幅降低(di)對環境污染。
自2011年(nian)開始,明拓(tuo)在包頭市九原工業園區(qu)興(xing)建100萬噸級鉻鐵合金項目(mu),目(mu)前(qian)已建成(cheng)(cheng)并運行年(nian)產140萬噸鉻礦(kuang)球團(tuan)和(he)65萬噸鉻鐵合金的(de)超大型設(she)備,預計2019年(nian)底/ 2020年(nian)初將完(wan)成(cheng)(cheng)建設(she)另外的(de)70萬噸鉻礦(kuang)球團(tuan)和(he)35萬噸鉻鐵合金設(she)備。
明拓(tuo)秉承(cheng)“人本自然,循(xun)環經濟(ji),綠色發展”的(de)(de)(de)(de)理(li)念,堅持(chi)可持(chi)續發展,為資(zi)源(yuan)的(de)(de)(de)(de)綠色消(xiao)費貢獻(xian)力(li)量(liang)。建(jian)(jian)設(she)的(de)(de)(de)(de)超大型冶(ye)煉設(she)備(bei)符合國(guo)(guo)家制造2025和國(guo)(guo)際工業(ye)4.0的(de)(de)(de)(de)標(biao)準(zhun)。目前國(guo)(guo)家行(xing)(xing)業(ye)準(zhun)入標(biao)準(zhun)是電(dian)熱爐容量(liang)需要在12500KVA以上,明拓(tuo)建(jian)(jian)設(she)的(de)(de)(de)(de)的(de)(de)(de)(de)電(dian)熱爐容量(liang)為75000KVA。整套生(sheng)產(chan)設(she)備(bei)智能(neng)化,配有(you)DCS,MES, DSS和NC系(xi)(xi)(xi)統(tong)(tong)(tong)(tong);DCS(工藝過(guo)程(cheng)控制系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))以智能(neng)控制理(li)論為基礎,以計(ji)(ji)算機技術及網絡為手段,實(shi)現(xian)生(sheng)產(chan)過(guo)程(cheng)自動(dong)化、生(sheng)產(chan)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)信(xin)息管(guan)(guan)理(li)優化。MES(生(sheng)產(chan)調度指揮系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))MES與PSC的(de)(de)(de)(de)數據庫連接,通過(guo)計(ji)(ji)量(liang)、質量(liang)的(de)(de)(de)(de)在線檢測,實(shi)現(xian)了生(sheng)產(chan)管(guan)(guan)理(li)優化。DSS(決(jue)策支持(chi)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))幫助決(jue)策者以人機交互方式(shi)進行(xing)(xing)決(jue)策。NC(企業(ye)管(guan)(guan)理(li)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))由ERP系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(財務和物資(zi)管(guan)(guan)理(li)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))、HR系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(人力(li)資(zi)源(yuan)管(guan)(guan)理(li)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))、SCM系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(供銷管(guan)(guan)理(li)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))組成。形成的(de)(de)(de)(de)管(guan)(guan)理(li)體系(xi)(xi)(xi)。勞(lao)動(dong)生(sheng)產(chan)率是傳統(tong)(tong)(tong)(tong)生(sheng)產(chan)方式(shi)的(de)(de)(de)(de)10倍,人均產(chan)值超過(guo)1000萬元。
明拓使用(yong)的密閉爐冶煉技術使得生產過程節約資(zi)源、對(dui)環(huan)境友好,對(dui)比傳(chuan)統冶煉技術,每年節約還(huan)原劑焦炭10%達(da)5萬噸、節約用(yong)電(dian)20%達(da)9.5億(yi)度、節約用(yong)水80%達(da)950萬立方(fang)、減少90%粉(fen)塵排放(fang)達(da)561噸 、減少94%硫排放(fang)達(da)673噸。