中國一家采用世界先進的綠色合(he)金技術用于鉻(ge)礦球團與鉻(ge)鐵合(he)金的生產,單位能(neng)耗(hao)、尾(wei)氣排(pai)放都大幅低(di)于國家標準(zhun),實現(xian)了設備超大型化(hua)、生產智能(neng)化(hua)、清(qing)潔化(hua)。不但有效(xiao)節省成本,更大幅降低(di)對(dui)環境(jing)污染。
自2011年開始,明(ming)拓在包(bao)頭市九原工(gong)業園區(qu)興建(jian)100萬(wan)噸(dun)(dun)級鉻(ge)鐵合(he)金(jin)項目(mu)(mu),目(mu)(mu)前(qian)已建(jian)成并運行年產140萬(wan)噸(dun)(dun)鉻(ge)礦球團和65萬(wan)噸(dun)(dun)鉻(ge)鐵合(he)金(jin)的(de)超大型設備,預計2019年底/ 2020年初將完(wan)成建(jian)設另外的(de)70萬(wan)噸(dun)(dun)鉻(ge)礦球團和35萬(wan)噸(dun)(dun)鉻(ge)鐵合(he)金(jin)設備。
明拓(tuo)秉承(cheng)“人(ren)本自然,循環經濟,綠色發展(zhan)”的(de)(de)理念(nian),堅(jian)持可持續發展(zhan),為資(zi)(zi)源的(de)(de)綠色消費貢獻力(li)量。建設(she)的(de)(de)超大型(xing)冶(ye)煉(lian)設(she)備符合(he)國家制造2025和國際工業4.0的(de)(de)標準。目前國家行(xing)業準入標準是(shi)(shi)電熱(re)爐(lu)容量需要在12500KVA以上,明拓(tuo)建設(she)的(de)(de)的(de)(de)電熱(re)爐(lu)容量為75000KVA。整(zheng)套生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)設(she)備智(zhi)能(neng)化(hua),配有DCS,MES, DSS和NC系(xi)(xi)(xi)統(tong)(tong)(tong)(tong);DCS(工藝(yi)過程控制系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))以智(zhi)能(neng)控制理論為基礎,以計算機技術及網絡為手段,實(shi)現生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)過程自動(dong)化(hua)、生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)信息管(guan)理優(you)化(hua)。MES(生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)調度指揮系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))MES與PSC的(de)(de)數(shu)據庫連(lian)接,通過計量、質量的(de)(de)在線檢測(ce),實(shi)現了生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)管(guan)理優(you)化(hua)。DSS(決(jue)策(ce)支持系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))幫(bang)助決(jue)策(ce)者以人(ren)機交(jiao)互方式(shi)進(jin)行(xing)決(jue)策(ce)。NC(企業管(guan)理系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))由ERP系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(財務和物資(zi)(zi)管(guan)理系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))、HR系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(人(ren)力(li)資(zi)(zi)源管(guan)理系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))、SCM系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(供銷(xiao)管(guan)理系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))組成(cheng)。形成(cheng)的(de)(de)管(guan)理體系(xi)(xi)(xi)。勞動(dong)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)率(lv)是(shi)(shi)傳(chuan)統(tong)(tong)(tong)(tong)生(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)方式(shi)的(de)(de)10倍,人(ren)均產(chan)(chan)(chan)值超過1000萬元。
明拓使用(yong)(yong)的密閉(bi)爐(lu)冶煉技術(shu)使得生產(chan)過(guo)程節(jie)約資源(yuan)、對環(huan)境友好,對比傳統冶煉技術(shu),每(mei)年節(jie)約還原劑(ji)焦(jiao)炭(tan)10%達(da)5萬噸、節(jie)約用(yong)(yong)電20%達(da)9.5億度(du)、節(jie)約用(yong)(yong)水80%達(da)950萬立方、減少90%粉塵排(pai)放達(da)561噸 、減少94%硫排(pai)放達(da)673噸。