中國一家采用世界(jie)先進的綠色(se)合金技術(shu)用于(yu)鉻(ge)礦球團與鉻(ge)鐵合金的生產(chan),單(dan)位能耗、尾氣排(pai)放都大幅(fu)低于(yu)國家標準(zhun),實現了(le)設(she)備超大型化(hua)、生產(chan)智能化(hua)、清(qing)潔化(hua)。不但有(you)效節省成本,更大幅(fu)降低對環境污染。
自2011年開始,明拓在包頭市九原(yuan)工(gong)業園區(qu)興(xing)建100萬(wan)噸(dun)(dun)級鉻(ge)(ge)(ge)鐵(tie)(tie)合(he)金項目(mu),目(mu)前已建成并運行年產140萬(wan)噸(dun)(dun)鉻(ge)(ge)(ge)礦(kuang)(kuang)球(qiu)團(tuan)和65萬(wan)噸(dun)(dun)鉻(ge)(ge)(ge)鐵(tie)(tie)合(he)金的超(chao)大(da)型設備(bei),預計2019年底/ 2020年初將(jiang)完成建設另(ling)外(wai)的70萬(wan)噸(dun)(dun)鉻(ge)(ge)(ge)礦(kuang)(kuang)球(qiu)團(tuan)和35萬(wan)噸(dun)(dun)鉻(ge)(ge)(ge)鐵(tie)(tie)合(he)金設備(bei)。
明拓(tuo)秉承(cheng)“人本自然,循環(huan)經濟(ji),綠色(se)發(fa)展”的(de)(de)理(li)(li)(li)(li)念,堅持可(ke)持續(xu)發(fa)展,為資(zi)源的(de)(de)綠色(se)消(xiao)費貢獻力量(liang)(liang)。建設(she)的(de)(de)超(chao)大型(xing)冶煉設(she)備符合國(guo)家(jia)制(zhi)(zhi)造(zao)2025和國(guo)際(ji)工(gong)業4.0的(de)(de)標(biao)準(zhun)(zhun)。目前國(guo)家(jia)行(xing)業準(zhun)(zhun)入標(biao)準(zhun)(zhun)是(shi)電熱(re)爐容(rong)量(liang)(liang)需要在12500KVA以(yi)(yi)上(shang),明拓(tuo)建設(she)的(de)(de)的(de)(de)電熱(re)爐容(rong)量(liang)(liang)為75000KVA。整套生產設(she)備智(zhi)能化(hua),配有DCS,MES, DSS和NC系(xi)(xi)統(tong)(tong)(tong)(tong);DCS(工(gong)藝(yi)過(guo)程控制(zhi)(zhi)系(xi)(xi)統(tong)(tong)(tong)(tong))以(yi)(yi)智(zhi)能控制(zhi)(zhi)理(li)(li)(li)(li)論為基(ji)礎(chu),以(yi)(yi)計(ji)算機技(ji)術及網絡為手(shou)段,實(shi)現生產過(guo)程自動化(hua)、生產系(xi)(xi)統(tong)(tong)(tong)(tong)信息管(guan)理(li)(li)(li)(li)優化(hua)。MES(生產調度指(zhi)揮系(xi)(xi)統(tong)(tong)(tong)(tong))MES與PSC的(de)(de)數據庫(ku)連(lian)接(jie),通過(guo)計(ji)量(liang)(liang)、質量(liang)(liang)的(de)(de)在線(xian)檢測,實(shi)現了生產管(guan)理(li)(li)(li)(li)優化(hua)。DSS(決策(ce)支持系(xi)(xi)統(tong)(tong)(tong)(tong))幫助決策(ce)者(zhe)以(yi)(yi)人機交互方式進行(xing)決策(ce)。NC(企業管(guan)理(li)(li)(li)(li)系(xi)(xi)統(tong)(tong)(tong)(tong))由ERP系(xi)(xi)統(tong)(tong)(tong)(tong)(財務和物(wu)資(zi)管(guan)理(li)(li)(li)(li)系(xi)(xi)統(tong)(tong)(tong)(tong))、HR系(xi)(xi)統(tong)(tong)(tong)(tong)(人力資(zi)源管(guan)理(li)(li)(li)(li)系(xi)(xi)統(tong)(tong)(tong)(tong))、SCM系(xi)(xi)統(tong)(tong)(tong)(tong)(供銷(xiao)管(guan)理(li)(li)(li)(li)系(xi)(xi)統(tong)(tong)(tong)(tong))組(zu)成(cheng)。形成(cheng)的(de)(de)管(guan)理(li)(li)(li)(li)體系(xi)(xi)。勞動生產率是(shi)傳統(tong)(tong)(tong)(tong)生產方式的(de)(de)10倍,人均產值超(chao)過(guo)1000萬(wan)元。
明拓使用(yong)的密(mi)閉爐冶煉(lian)技(ji)術使得生產(chan)過程節(jie)(jie)約(yue)資(zi)源、對環境友好,對比傳統冶煉(lian)技(ji)術,每年節(jie)(jie)約(yue)還原劑(ji)焦炭(tan)10%達5萬噸、節(jie)(jie)約(yue)用(yong)電20%達9.5億度、節(jie)(jie)約(yue)用(yong)水80%達950萬立方、減少(shao)90%粉塵排放(fang)達561噸 、減少(shao)94%硫排放(fang)達673噸。