中(zhong)國(guo)(guo)一家采用(yong)世(shi)界先進(jin)的綠(lv)色合金(jin)技術用(yong)于(yu)(yu)鉻(ge)礦球(qiu)團與鉻(ge)鐵合金(jin)的生產,單位能耗、尾(wei)氣排放都大幅低于(yu)(yu)國(guo)(guo)家標準,實(shi)現(xian)了設備超大型化(hua)、生產智能化(hua)、清潔化(hua)。不(bu)但有效節(jie)省成(cheng)本,更大幅降低對環境污染。
自2011年開(kai)始,明拓在包頭市九原工業園(yuan)區興(xing)建100萬(wan)噸(dun)(dun)(dun)(dun)級(ji)鉻(ge)(ge)鐵合(he)金項目,目前已建成(cheng)并運(yun)行年產(chan)140萬(wan)噸(dun)(dun)(dun)(dun)鉻(ge)(ge)礦(kuang)球(qiu)團和65萬(wan)噸(dun)(dun)(dun)(dun)鉻(ge)(ge)鐵合(he)金的(de)超(chao)大型設備,預計2019年底/ 2020年初將(jiang)完(wan)成(cheng)建設另外的(de)70萬(wan)噸(dun)(dun)(dun)(dun)鉻(ge)(ge)礦(kuang)球(qiu)團和35萬(wan)噸(dun)(dun)(dun)(dun)鉻(ge)(ge)鐵合(he)金設備。
明拓秉承“人(ren)本自然,循環經濟,綠色發(fa)展(zhan)”的(de)(de)理(li)(li)念,堅(jian)持(chi)可持(chi)續(xu)發(fa)展(zhan),為資(zi)源(yuan)的(de)(de)綠色消費貢獻力(li)量(liang)。建設(she)的(de)(de)超(chao)大型冶煉設(she)備符合國(guo)家(jia)(jia)制(zhi)(zhi)造2025和國(guo)際(ji)工(gong)業4.0的(de)(de)標準。目前(qian)國(guo)家(jia)(jia)行業準入(ru)標準是電熱爐容(rong)量(liang)需要在12500KVA以(yi)上,明拓建設(she)的(de)(de)的(de)(de)電熱爐容(rong)量(liang)為75000KVA。整套生產(chan)(chan)設(she)備智能化(hua),配(pei)有DCS,MES, DSS和NC系(xi)(xi)(xi)統(tong)(tong)(tong)(tong);DCS(工(gong)藝(yi)過程控制(zhi)(zhi)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))以(yi)智能控制(zhi)(zhi)理(li)(li)論為基礎,以(yi)計算機(ji)技術及網絡為手段,實(shi)現(xian)(xian)生產(chan)(chan)過程自動(dong)化(hua)、生產(chan)(chan)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)信(xin)息(xi)管(guan)理(li)(li)優(you)化(hua)。MES(生產(chan)(chan)調度指揮系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))MES與(yu)PSC的(de)(de)數(shu)據(ju)庫(ku)連接(jie),通過計量(liang)、質量(liang)的(de)(de)在線(xian)檢測,實(shi)現(xian)(xian)了生產(chan)(chan)管(guan)理(li)(li)優(you)化(hua)。DSS(決策(ce)支持(chi)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))幫助決策(ce)者以(yi)人(ren)機(ji)交互方式進行決策(ce)。NC(企業管(guan)理(li)(li)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))由ERP系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(財務和物資(zi)管(guan)理(li)(li)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))、HR系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(人(ren)力(li)資(zi)源(yuan)管(guan)理(li)(li)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))、SCM系(xi)(xi)(xi)統(tong)(tong)(tong)(tong)(供銷管(guan)理(li)(li)系(xi)(xi)(xi)統(tong)(tong)(tong)(tong))組成。形成的(de)(de)管(guan)理(li)(li)體系(xi)(xi)(xi)。勞動(dong)生產(chan)(chan)率(lv)是傳統(tong)(tong)(tong)(tong)生產(chan)(chan)方式的(de)(de)10倍,人(ren)均產(chan)(chan)值超(chao)過1000萬(wan)元。
明拓使用的密閉爐冶(ye)煉技術使得生產過程節(jie)約資源、對(dui)環境友好,對(dui)比(bi)傳統冶(ye)煉技術,每年節(jie)約還原(yuan)劑焦炭10%達5萬(wan)噸(dun)、節(jie)約用電20%達9.5億度、節(jie)約用水80%達950萬(wan)立(li)方、減少(shao)90%粉塵排放達561噸(dun) 、減少(shao)94%硫排放達673噸(dun)。