華(hua)晨新(xin)日(ri)新(xin)能源汽車(che)有(you)限公(gong)(gong)司成(cheng)(cheng)立(li)于(yu)2018年,是(shi)新(xin)日(ri)(無錫(xi))發(fa)展有(you)限公(gong)(gong)司控股成(cheng)(cheng)立(li)的(de)電(dian)動新(xin)能源乘用(yong)車(che)企業,作為(wei)江蘇省(sheng)無錫(xi)市重(zhong)點(dian)項目,并(bing)同(tong)時獲得(de)江蘇及(ji)遼寧(ning)兩(liang)省(sheng)重(zhong)點(dian)扶持,主要以新(xin)能源乘用(yong)車(che)為(wei)重(zhong)點(dian)發(fa)展方向,生產基地(di)坐(zuo)落于(yu)美麗的(de)太湖之濱--無錫(xi),有(you)著優(you)越的(de)地(di)理位置優(you)勢和配套(tao)資源優(you)勢,企業具備沖壓、焊接、涂裝、總裝四大(da)工藝(yi)及(ji)PDI、綜合站房、污水處理等(deng)公(gong)(gong)用(yong)設(she)(she)施,是(shi)一(yi)(yi)(yi)個集整車(che)及(ji)核心零部件研發(fa)、設(she)(she)計、制造、銷售為(wei)一(yi)(yi)(yi)體的(de)大(da)型合資企業。工廠分兩(liang)期(qi)建(jian)設(she)(she),一(yi)(yi)(yi)期(qi)用(yong)地(di)393.6畝,建(jian)筑面積12萬平方米,設(she)(she)計產能雙班年產10萬輛,一(yi)(yi)(yi)期(qi)工廠于(yu)2020年12月建(jian)成(cheng)(cheng)投產。
沖壓車間,占地面積(ji)18720平方米,建(jian)有(you)(you)(you)一(yi)(yi)條(tiao)智能(neng)化壓力機生(sheng)產線(xian)(四(si)臺機2000T-1000T-800T-800T),該線(xian)引入(ru)日本經驗,采(cai)(cai)用(yong)(yong)了先(xian)(xian)進(jin)的伺(si)服驅(qu)動(dong)(dong)和(he)多連桿技術(shu),可(ke)以將油(you)壓的低能(neng)耗和(he)機械(xie)的高效(xiao)(xiao)率相(xiang)關(guan)結合;較(jiao)普通油(you)壓機效(xiao)(xiao)率提高一(yi)(yi)倍,每小時實現500沖次(ci),具備國內領先(xian)(xian)水平。還建(jian)有(you)(you)(you)一(yi)(yi)條(tiao)由6臺瑞(rui)典ABB機器人和(he)一(yi)(yi)條(tiao)全自動(dong)(dong)廢料線(xian)組成自動(dong)(dong)化生(sheng)產線(xian),該線(xian)采(cai)(cai)用(yong)(yong)吸音(yin)材料封閉,有(you)(you)(you)效(xiao)(xiao)降噪(zao)、防塵,具有(you)(you)(you)良(liang)好的環保效(xiao)(xiao)果;同時板料采(cai)(cai)用(yong)(yong)自動(dong)(dong)清洗(xi)、涂油(you)機進(jin)行處理,確保產品質(zhi)量。
焊裝車(che)間,占地(di)面積18720平(ping)方米(mi),建有一條(tiao)全(quan)自動(dong)化(hua)(hua)柔性焊接(jie)主線,該線由國際先(xian)進(jin)的(de)(de)德國庫(ku)卡(ka)機(ji)器人(ren)(ren)36臺組成,主線自動(dong)化(hua)(hua)率達到100%。總(zong)拼生(sheng)產線,采(cai)用意大利COMAU(柯馬)先(xian)進(jin)的(de)(de)GATE技(ji)術(shu),實現(xian)夾具自動(dong)切(qie)換,滿足兩平(ping)臺六車(che)型(xing)共線、自動(dong)化(hua)(hua)、柔性生(sheng)產。門蓋包邊線,采(cai)用新的(de)(de)機(ji)器人(ren)(ren)滾(gun)邊技(ji)術(shu),布置(zhi)6臺德國庫(ku)卡(ka)機(ji)器人(ren)(ren),可以(yi)實現(xian)無(wu)人(ren)(ren)干預下的(de)(de)自動(dong)滾(gun)邊。
涂(tu)裝車間,占地面積18408平方米,前處理(li)(li)電(dian)泳線(xian)采(cai)用(yong)(yong)(yong)(yong)(yong)國(guo)際(ji)先進的翻轉機輸送(song),全線(xian)采(cai)用(yong)(yong)(yong)(yong)(yong)美國(guo)AB(羅克韋爾)自動化(hua)控制設備;采(cai)用(yong)(yong)(yong)(yong)(yong)德國(guo)CHENMETALL(凱密特爾)無(wu)磷化(hua)硅烷(wan)工(gong)藝,實(shi)現氮磷“零(ling)排放(fang)”,解決環境問題(ti)。面漆線(xian)采(cai)用(yong)(yong)(yong)(yong)(yong)國(guo)際(ji)先進的B1B2免中涂(tu)水性漆工(gong)藝,使用(yong)(yong)(yong)(yong)(yong)美國(guo)PPG水性涂(tu)料,不僅可以(yi)降低整車重量,還可以(yi)減少(shao)污染物(wu)排放(fang);設備選用(yong)(yong)(yong)(yong)(yong)上采(cai)用(yong)(yong)(yong)(yong)(yong)12臺日(ri)本(ben)安川機器人(ren)自動噴涂(tu)。廢氣(qi)處置上,采(cai)用(yong)(yong)(yong)(yong)(yong)國(guo)際(ji)先進的ROT和轉輪設備燃(ran)燒處理(li)(li),污染物(wu)處理(li)(li)效率99%以(yi)上。廢水處理(li)(li),經(jing)過污水處理(li)(li)站處理(li)(li)后可以(yi)回用(yong)(yong)(yong)(yong)(yong),實(shi)現污水“零(ling)排放(fang)”。
總(zong)裝(zhuang)車間,占地面積31320平方米(mi),建有一條國內先(xian)進(jin)(jin)的自(zi)動(dong)(dong)化(hua)柔性總(zong)裝(zhuang)生產線(xian),內飾線(xian)采(cai)用(yong)循環滑板輸送,底盤線(xian)采(cai)用(yong)空中摩擦鏈(lian)輸送,全線(xian)采(cai)用(yong)德國SIEMENS(西門子)自(zi)動(dong)(dong)化(hua)控制設(she)備(bei),前(qian)后(hou)風擋玻璃采(cai)用(yong)瑞典ABB機(ji)器人自(zi)動(dong)(dong)涂膠(jiao),儀表板、前(qian)后(hou)懸(xuan)采(cai)用(yong)模塊化(hua)裝(zhuang)配技術,座椅、輪胎等大件采(cai)用(yong)機(ji)械手輔助裝(zhuang)配,底盤、電池(chi)采(cai)用(yong)AGV自(zi)動(dong)(dong)合裝(zhuang)。檢測線(xian)是采(cai)用(yong)美國FORI(福瑞)品牌,具有國內先(xian)進(jin)(jin)水平。
試(shi)(shi)車跑道(dao),對標國內標桿企業(ye)北汽新能源設計(ji)方(fang)案,建有一條雙向1000米(mi)長(chang)跑道(dao),可以(yi)滿足動態(tai)調試(shi)(shi)、制(zhi)動、轉(zhuan)向、爬坡度、振動、通(tong)過(guo)性等各(ge)項性能檢測(ce),功能齊全(quan)。