【工(gong)業(ye)烘干(gan)機維(wei)修】工(gong)業(ye)烘干(gan)機常見故障(zhang)及(ji)解決辦法 工(gong)業(ye)烘干(gan)機故障(zhang)維(wei)修
工業烘干機故障維修
1、烘干機料吸不走
原(yuan)因一是(shi)烘(hong)(hong)(hong)干機(ji)(ji)設備安(an)(an)裝不當(dang),烘(hong)(hong)(hong)干機(ji)(ji)漏氣或者(zhe)安(an)(an)裝不對;原(yuan)因二(er)是(shi)烘(hong)(hong)(hong)干機(ji)(ji)設備設計問題(ti),烘(hong)(hong)(hong)干機(ji)(ji)風(feng)壓不夠。對于前者(zhe)的解決(jue)就是(shi)對照安(an)(an)裝圖紙(zhi)檢查(cha)安(an)(an)裝是(shi)否(fou)正(zheng)確(que),檢查(cha)管(guan)道(dao)接(jie)口(kou)處是(shi)否(fou)漏氣,然后予以相應(ying)的解決(jue);烘(hong)(hong)(hong)干機(ji)(ji)本(ben)身的設計問題(ti)應(ying)由烘(hong)(hong)(hong)干機(ji)(ji)廠家承(cheng)擔相應(ying)的責任。
2、原料一次性烘不干
烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)太小,而烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)內(nei)的(de)原料裝(zhuang)的(de)太多;還有(you)(you)(you)可(ke)(ke)能是風(feng)網風(feng)壓(ya)和流量(liang)計(ji)算不(bu)正(zheng)確、有(you)(you)(you)誤;再有(you)(you)(you)一(yi)種(zhong)原因(yin)(yin)就是烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)操作員對(dui)烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)不(bu)熟悉,致使烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)使用不(bu)當。針對(dui)第(di)一(yi)種(zhong)原因(yin)(yin),可(ke)(ke)以(yi)將烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)換為容(rong)量(liang)大一(yi)些的(de);也可(ke)(ke)以(yi)每次(ci)裝(zhuang)料的(de)時(shi)候裝(zhuang)的(de)少一(yi)些;還可(ke)(ke)以(yi)增加烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)的(de)溫度,但是這種(zhong)方法容(rong)易引起烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)內(nei)著(zhu)火,因(yin)(yin)此也可(ke)(ke)以(yi)更改烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)。針對(dui)第(di)二種(zhong)原因(yin)(yin)和第(di)三種(zhong)原因(yin)(yin),可(ke)(ke)以(yi)與烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)設(she)備(bei)廠(chang)家聯系予以(yi)解(jie)決,前(qian)者(zhe)可(ke)(ke)以(yi)要(yao)求烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)廠(chang)家重新(xin)計(ji)算風(feng)壓(ya)、流量(liang)后再根據實際情況(kuang)提(ti)供設(she)計(ji)變更方案;后者(zhe)可(ke)(ke)以(yi)與烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)廠(chang)商協商索取設(she)備(bei)說明書學習正(zheng)確的(de)使烘(hong)(hong)(hong)(hong)(hong)(hong)(hong)干(gan)機(ji)用方法。
3、烘干設備浪費燃料
如果(guo)是設(she)備的保(bao)溫(wen)性(xing)差,則需提高其(qi)保(bao)溫(wen)性(xing)能(neng),可以(yi)包一(yi)層(ceng)保(bao)溫(wen)材(cai)料,如果(guo)是烘干機的設(she)計或者(zhe)是烘干機火爐(lu)的設(she)計出現了問題,則需與廠家聯系予以(yi)解決(jue)。
4、物料干濕不均
可能是烘(hong)干設備(bei)使用(yong)不當,也有可能是烘(hong)干機的(de)物料受低溫影響成團(tuan)(tuan)狀。對于前者,要加強(qiang)操作人員(yuan)的(de)技術培訓,使其熟練掌握操作技巧;如果原料成團(tuan)(tuan),就需將烘(hong)干原料打碎,然后(hou)再烘(hong)干。
5、烘干機“放炮”
這(zhe)可能是因(yin)為烘干(gan)(gan)機(ji)溫(wen)度過高,引起烘干(gan)(gan)設備內(nei)起火燃燒;也有可能是由于(yu)烘干(gan)(gan)機(ji)被堵塞引起的“放炮”現(xian)象(xiang)。對(dui)于(yu)前者,應(ying)降低烘干(gan)(gan)機(ji)溫(wen)度,對(dui)于(yu)后者,應(ying)清理烘干(gan)(gan)機(ji)設備,使(shi)機(ji)內(nei)保持暢(chang)通(tong)。
6、烘干機原料著火
原(yuan)料(liao)吸不(bu)(bu)走導致(zhi)烘(hong)(hong)(hong)干(gan)機(ji)(ji)(ji)內起火;還有(you)可能是(shi)烘(hong)(hong)(hong)干(gan)機(ji)(ji)(ji)設備(bei)太小(xiao)無法達到烘(hong)(hong)(hong)干(gan)效果而(er)強(qiang)行加(jia)溫(wen),從而(er)引(yin)起著火;有(you)可能是(shi)烘(hong)(hong)(hong)干(gan)機(ji)(ji)(ji)設備(bei)使用不(bu)(bu)當;再者(zhe)就是(shi)烘(hong)(hong)(hong)干(gan)機(ji)(ji)(ji)設備(bei)設計原(yuan)理(li)有(you)問(wen)題。對于第一種(zhong)原(yuan)因,應該檢查烘(hong)(hong)(hong)干(gan)機(ji)(ji)(ji)設備(bei)是(shi)否安裝正確(que)、是(shi)否漏氣或(huo)增(zeng)加(jia)風壓;第二種(zhong)原(yuan)因,可以改造(zao)烘(hong)(hong)(hong)干(gan)機(ji)(ji)(ji),也可以更換容(rong)量大一些的烘(hong)(hong)(hong)干(gan)機(ji)(ji)(ji);對于操作員不(bu)(bu)懂的,可再熟悉烘(hong)(hong)(hong)干(gan)機(ji)(ji)(ji),并(bing)重新學(xue)習烘(hong)(hong)(hong)干(gan)機(ji)(ji)(ji)的操作注意事項(xiang);是(shi)設備(bei)自身(shen)的問(wen)題,必(bi)須要求廠家更換或(huo)者(zhe)改造(zao)修理(li)烘(hong)(hong)(hong)干(gan)機(ji)(ji)(ji)。