一、繡花機是干什么的
繡花機是一種特殊用途的(de)(de)縫(feng)紉(ren)機,它通過計算機設計在織物上(shang)進行(xing)精細的(de)(de)刺繡(xiu)。這種設計可以是用戶創建的(de)(de),也可以是機器的(de)(de)標準配置,或(huo)者由第三方制作(zuo)并(bing)購買用于機器上(shang)。
繡(xiu)(xiu)(xiu)花機(ji)(ji)又稱為(wei)刺繡(xiu)(xiu)(xiu)機(ji)(ji)、電(dian)腦(nao)繡(xiu)(xiu)(xiu)花機(ji)(ji),它(ta)是(shi)當代最先(xian)進的刺繡(xiu)(xiu)(xiu)機(ji)(ji)械,它(ta)能(neng)使傳統(tong)的手工繡(xiu)(xiu)(xiu)花得到高(gao)(gao)速度、高(gao)(gao)效率(lv)的實(shi)(shi)現,并且還能(neng)實(shi)(shi)現手工繡(xiu)(xiu)(xiu)花無法達到的“多層次、多功能(neng)、統(tong)一性和完美性”的要求。它(ta)是(shi)一種體(ti)現多種高(gao)(gao)新(xin)科技的機(ji)(ji)電(dian)產品。隨著(zhu)電(dian)腦(nao)刺繡(xiu)(xiu)(xiu)取代手工刺繡(xiu)(xiu)(xiu),電(dian)腦(nao)繡(xiu)(xiu)(xiu)花機(ji)(ji)也將成(cheng)為(wei)刺繡(xiu)(xiu)(xiu)行(xing)業的主要機(ji)(ji)種。
二、電腦繡花機的工作原理
先(xian)用(yong)刺繡(xiu)CAD軟件制版,生(sheng)成(cheng)樣版后,將(jiang)載(zai)有刺繡(xiu)程序及花(hua)樣的(de)(de)(de)盤(pan)片先(xian)后分別(bie)放入(ru)電(dian)(dian)(dian)腦磁盤(pan)驅動(dong)(dong)(dong)器中,在(zai)程序控制下,電(dian)(dian)(dian)腦將(jiang)花(hua)樣坐標(biao)值換成(cheng)與繃(beng)框X、Y方向位(wei)移量量相當之(zhi)電(dian)(dian)(dian)信(xin)號(hao),送到X、Y、Z單片機(ji)系統進行(xing)電(dian)(dian)(dian)機(ji)升降速處理(li)后,輸出三相六拍號(hao),線(xian)電(dian)(dian)(dian)機(ji)的(de)(de)(de)功放箱進行(xing)功率放大,紅(hong)色支X、Y步(bu)進電(dian)(dian)(dian)機(ji),帶動(dong)(dong)(dong)繃(beng)框完成(cheng)X、Y間的(de)(de)(de)進給運動(dong)(dong)(dong);同時驅動(dong)(dong)(dong)Z步(bu)進電(dian)(dian)(dian)機(ji),帶動(dong)(dong)(dong)機(ji)針作上下運動(dong)(dong)(dong),從而使刺繡(xiu)連(lian)續地進行(xing)下去。
Z步(bu)進(jin)電機(ji)(ji)(ji)通過(guo)同步(bu)齒形(xing)帶等驅(qu)動(dong)(dong)機(ji)(ji)(ji)頭傳(chuan)動(dong)(dong)機(ji)(ji)(ji)構(gou)(gou)旋轉(zhuan),機(ji)(ji)(ji)頭的(de)(de)(de)(de)特定(ding)機(ji)(ji)(ji)構(gou)(gou)使(shi)引線(xian)(xian)(xian)機(ji)(ji)(ji)構(gou)(gou)和(he)機(ji)(ji)(ji)針帶頭著面(mian)(mian)線(xian)(xian)(xian)作(zuo)出、下(xia)運動(dong)(dong),穿刺(ci)(ci)面(mian)(mian)料;鉤線(xian)(xian)(xian)機(ji)(ji)(ji)構(gou)(gou)中的(de)(de)(de)(de)旋梭旋轉(zhuan),使(shi)面(mian)(mian)線(xian)(xian)(xian)繞過(guo)藏有底線(xian)(xian)(xian)梭殼;挑(tiao)線(xian)(xian)(xian)機(ji)(ji)(ji)構(gou)(gou)運動(dong)(dong),輸送(song)(song)面(mian)(mian)線(xian)(xian)(xian),收(shou)緊線(xian)(xian)(xian)跡(ji),準備下(xia)一個線(xian)(xian)(xian)跡(ji)的(de)(de)(de)(de)面(mian)(mian)線(xian)(xian)(xian)線(xian)(xian)(xian)段(duan)。X、Y步(bu)進(jin)電機(ji)(ji)(ji)通過(guo)同步(bu)齒形(xing)帶等機(ji)(ji)(ji)構(gou)(gou)帶動(dong)(dong)綢框和(he)面(mian)(mian)料作(zuo)平面(mian)(mian)運動(dong)(dong)。將(jiang)面(mian)(mian)料上(shang)(shang)每個待繡(xiu)線(xian)(xian)(xian)跡(ji)點(dian)送(song)(song)往(wang)機(ji)(ji)(ji)針刺(ci)(ci)繡(xiu),機(ji)(ji)(ji)針上(shang)(shang)下(xia)運動(dong)(dong)的(de)(de)(de)(de)速(su)度與繃框移(yi)動(dong)(dong)的(de)(de)(de)(de)方(fang)向、移(yi)動(dong)(dong)量以及移(yi)動(dong)(dong)速(su)度的(de)(de)(de)(de)協(xie)調配合運動(dong)(dong),使(shi)面(mian)(mian)線(xian)(xian)(xian)和(he)底線(xian)(xian)(xian)絞合,在面(mian)(mian)料上(shang)(shang)作(zuo)出雙線(xian)(xian)(xian)鎖(suo)式線(xian)(xian)(xian)跡(ji)。當刺(ci)(ci)繡(xiu)連續地進(jin)行下(xia)去,完成花(hua)樣的(de)(de)(de)(de)電腦刺(ci)(ci)繡(xiu)。