一、電動推桿是干什么用的
電動推桿又(you)名直(zhi)線驅動(dong)器(qi),主要是(shi)由電機(ji)(ji)推桿和控制裝置(zhi)等機(ji)(ji)構組(zu)成的一種新型(xing)直(zhi)線執(zhi)行機(ji)(ji)構,可以認為是(shi)旋轉電機(ji)(ji)在結構方面的一種延伸。
電動推桿是一種將電動機的旋轉運動轉變為推桿的直線往復運動的電力驅動裝置。可用于各種簡單或復雜的工藝流程中做為執行機械使用,以實現遠距離控制、集中控制或自動控制。多用于家用電(dian)器、廚(chu)具、醫(yi)療器械、汽(qi)車等行業的運動驅動單元(yuan)。
二、電動推桿結構
電(dian)動(dong)推桿(gan)由驅動(dong)電(dian)機、減速(su)齒輪、螺桿(gan)、螺母、導套、推桿(gan)、滑座、彈簧、外殼(ke)及渦輪、微動(dong)控制開關等(deng)組成。
電(dian)動(dong)推桿是一(yi)種新型(xing)的電(dian)動(dong)執(zhi)行機構(gou)(gou),電(dian)動(dong)推桿主要由電(dian)機、推桿和控制(zhi)裝置等機構(gou)(gou)組成的一(yi)種新型(xing)直線執(zhi)行機構(gou)(gou),可以實現遠距(ju)離控制(zhi)、集(ji)中控制(zhi)。電(dian)動(dong)推桿在一(yi)定(ding)范圍行程(cheng)內作(zuo)往(wang)返(fan)運(yun)動(dong),一(yi)般電(dian)動(dong)推桿標準行程(cheng)在,100,150,200,250,300,350,400mm,特殊(shu)行程(cheng)也(ye)可根(gen)據不同應用條件要求(qiu)設(she)計定(ding)做。
電(dian)(dian)(dian)(dian)動(dong)(dong)(dong)推(tui)(tui)桿(gan)可(ke)以(yi)(yi)根據不同的(de)(de)應用(yong)(yong)負荷而設(she)計不同推(tui)(tui)力(li)的(de)(de)電(dian)(dian)(dian)(dian)動(dong)(dong)(dong)推(tui)(tui)桿(gan),一(yi)(yi)般其最大(da)推(tui)(tui)力(li)可(ke)達(da)6000N,空載運行(xing)(xing)(xing)速度為(wei)(wei)4mm~35mm/s,電(dian)(dian)(dian)(dian)動(dong)(dong)(dong)推(tui)(tui)桿(gan)以(yi)(yi)24V/12V直流永磁電(dian)(dian)(dian)(dian)機(ji)(ji)為(wei)(wei)動(dong)(dong)(dong)力(li)源(yuan),把電(dian)(dian)(dian)(dian)機(ji)(ji)的(de)(de)旋(xuan)轉(zhuan)運動(dong)(dong)(dong)轉(zhuan)化(hua)為(wei)(wei)直線往復運動(dong)(dong)(dong)。推(tui)(tui)動(dong)(dong)(dong)一(yi)(yi)組(zu)連(lian)桿(gan)機(ji)(ji)構(gou)來完(wan)成(cheng)風門(men)(men)、閥(fa)門(men)(men)、閘門(men)(men)、擋板等切換工作。采(cai)用(yong)(yong)電(dian)(dian)(dian)(dian)動(dong)(dong)(dong)推(tui)(tui)桿(gan)作為(wei)(wei)執行(xing)(xing)(xing)機(ji)(ji)構(gou)不僅可(ke)減少采(cai)用(yong)(yong)氣(qi)(qi)(qi)(qi)動(dong)(dong)(dong)執行(xing)(xing)(xing)機(ji)(ji)構(gou)所(suo)需的(de)(de)氣(qi)(qi)(qi)(qi)源(yuan)裝置和輔助設(she)備(bei),也可(ke)減少執行(xing)(xing)(xing)機(ji)(ji)構(gou)的(de)(de)重量。氣(qi)(qi)(qi)(qi)動(dong)(dong)(dong)執行(xing)(xing)(xing)機(ji)(ji)構(gou)在整(zheng)個控制運行(xing)(xing)(xing)過(guo)程中都需要(yao)有一(yi)(yi)定(ding)的(de)(de)氣(qi)(qi)(qi)(qi)壓,雖然可(ke)采(cai)用(yong)(yong)消耗(hao)量小的(de)(de)放大(da)器等,但日積月累,耗(hao)氣(qi)(qi)(qi)(qi)量仍是(shi)巨大(da)的(de)(de)。采(cai)用(yong)(yong)電(dian)(dian)(dian)(dian)動(dong)(dong)(dong)推(tui)(tui)桿(gan)執行(xing)(xing)(xing)機(ji)(ji)構(gou),在改變控制開度時,需要(yao)供(gong)電(dian)(dian)(dian)(dian),在達(da)到所(suo)需開度時就(jiu)可(ke)不再供(gong)電(dian)(dian)(dian)(dian),因此從節能(neng)看,電(dian)(dian)(dian)(dian)動(dong)(dong)(dong)推(tui)(tui)桿(gan)執行(xing)(xing)(xing)機(ji)(ji)構(gou)比(bi)氣(qi)(qi)(qi)(qi)動(dong)(dong)(dong)執行(xing)(xing)(xing)機(ji)(ji)構(gou)有明(ming)顯節能(neng)優點。適用(yong)(yong)于遠距離操縱而廣泛用(yong)(yong)于電(dian)(dian)(dian)(dian)力(li)、化(hua)工、冶金、礦山、輕工、交通、船(chuan)舶等部門(men)(men)的(de)(de)風門(men)(men)、閥(fa)門(men)(men)、閘門(men)(men)等機(ji)(ji)構(gou)的(de)(de)啟閉、物料(liao)裝卸、流量控制等。現已被越來越多(duo)的(de)(de)部門(men)(men)用(yong)(yong)它來代替機(ji)(ji)構(gou)手、液(ye)壓閥(fa)、減速傳動(dong)(dong)(dong)機(ji)(ji)構(gou)的(de)(de)自動(dong)(dong)(dong)裝置。
三、電動推桿工作原理
電動(dong)機(ji)(ji)(ji)經齒輪(lun)或蝸輪(lun)蝸桿(gan)(gan)減(jian)速后,帶動(dong)一對絲桿(gan)(gan)螺母。把電機(ji)(ji)(ji)的旋轉(zhuan)運(yun)動(dong)變成(cheng)直線運(yun)動(dong),利用電動(dong)機(ji)(ji)(ji)正反轉(zhuan)完成(cheng)推(tui)桿(gan)(gan)動(dong)作(zuo)(zuo)。如(ru)通(tong)過各種杠(gang)桿(gan)(gan)、搖桿(gan)(gan)或連桿(gan)(gan)等(deng)機(ji)(ji)(ji)構可(ke)完成(cheng)轉(zhuan)動(dong)、搖動(dong)等(deng)復雜動(dong)作(zuo)(zuo)。通(tong)過改(gai)變杠(gang)桿(gan)(gan)力(li)臂長度,可(ke)以增(zeng)大或減(jian)小行程。
行程控制裝置:
1、蝸(gua)(gua)(gua)輪(lun)蝸(gua)(gua)(gua)桿(gan)(gan)傳動(dong)形式(shi):電機(ji)齒輪(lun)上的蝸(gua)(gua)(gua)桿(gan)(gan)帶動(dong)蝸(gua)(gua)(gua)輪(lun)轉(zhuan)動(dong),使蝸(gua)(gua)(gua)輪(lun)內的小(xiao)絲(si)桿(gan)(gan)作軸向移動(dong),由連(lian)接板帶動(dong)限位桿(gan)(gan)相(xiang)應(ying)作軸向移動(dong),至所(suo)需行程時,通過調節限位塊壓(ya)下行程開(kai)關(guan)斷電,電動(dong)機(ji)停止運轉(zhuan)(正反控制相(xiang)同)。
2、齒輪傳動(dong)形式(shi):電機通過減速齒輪后帶動(dong)安裝于內管的(de)小絲桿(gan),帶動(dong)與之(zhi)連接一起的(de)做軸(zhou)向運行螺母(mu),至所(suo)設定(ding)的(de)行程時螺母(mu)觸角壓住限位開關斷開電源,電機停(ting)止運動(dong)(反(fan)向與之(zhi)相同(tong))。
可(ke)選配電位器,用(yong)以顯示推桿運行的行程狀態,還可(ke)加配編碼(ma)器,來(lai)實現分幾步(bu)走完整個行程(即走走停停)。