一、電動推桿是干什么用的
電動推桿又名(ming)直(zhi)線驅動器,主要是由電(dian)機(ji)(ji)推(tui)桿和控(kong)制裝置等機(ji)(ji)構(gou)組成的一種(zhong)新型直(zhi)線執行(xing)機(ji)(ji)構(gou),可以認為是旋轉電(dian)機(ji)(ji)在結構(gou)方面的一種(zhong)延伸。
電動推桿是一種將電動機的旋轉運動轉變為推桿的直線往復運動的電力驅動裝置。可用于各種簡單或復雜的工藝流程中做為執行機械使用,以實現遠距離控制、集中控制或自動控制。多用(yong)于家(jia)用(yong)電器、廚具、醫療器械(xie)、汽車等行業的運動驅(qu)動單元。
二、電動推桿結構
電動(dong)推桿(gan)由(you)驅動(dong)電機、減速齒輪(lun)、螺桿(gan)、螺母、導套、推桿(gan)、滑座、彈簧、外(wai)殼及渦輪(lun)、微動(dong)控制開關等(deng)組成。
電(dian)動(dong)推桿是一(yi)種(zhong)新(xin)型的(de)(de)電(dian)動(dong)執(zhi)行(xing)(xing)(xing)機構,電(dian)動(dong)推桿主(zhu)要由(you)電(dian)機、推桿和控(kong)制裝置等機構組成(cheng)的(de)(de)一(yi)種(zhong)新(xin)型直線執(zhi)行(xing)(xing)(xing)機構,可以實(shi)現(xian)遠距離控(kong)制、集中控(kong)制。電(dian)動(dong)推桿在(zai)一(yi)定范圍行(xing)(xing)(xing)程(cheng)內作往返運動(dong),一(yi)般電(dian)動(dong)推桿標準行(xing)(xing)(xing)程(cheng)在(zai),100,150,200,250,300,350,400mm,特殊行(xing)(xing)(xing)程(cheng)也可根據不同(tong)應(ying)用條(tiao)件要求(qiu)設計(ji)定做。
電(dian)(dian)動(dong)(dong)(dong)推桿(gan)可(ke)(ke)(ke)以根(gen)據不(bu)(bu)同的(de)(de)(de)應用(yong)(yong)負荷而設(she)計不(bu)(bu)同推力(li)的(de)(de)(de)電(dian)(dian)動(dong)(dong)(dong)推桿(gan),一般(ban)其最大推力(li)可(ke)(ke)(ke)達(da)6000N,空載運(yun)行(xing)速度(du)為(wei)4mm~35mm/s,電(dian)(dian)動(dong)(dong)(dong)推桿(gan)以24V/12V直流永磁電(dian)(dian)機(ji)(ji)為(wei)動(dong)(dong)(dong)力(li)源,把電(dian)(dian)機(ji)(ji)的(de)(de)(de)旋轉(zhuan)運(yun)動(dong)(dong)(dong)轉(zhuan)化為(wei)直線(xian)往復運(yun)動(dong)(dong)(dong)。推動(dong)(dong)(dong)一組連桿(gan)機(ji)(ji)構(gou)(gou)來(lai)完(wan)成風門(men)、閥門(men)、閘(zha)門(men)、擋板等切換工作(zuo)。采用(yong)(yong)電(dian)(dian)動(dong)(dong)(dong)推桿(gan)作(zuo)為(wei)執(zhi)(zhi)(zhi)行(xing)機(ji)(ji)構(gou)(gou)不(bu)(bu)僅可(ke)(ke)(ke)減(jian)少(shao)采用(yong)(yong)氣(qi)(qi)動(dong)(dong)(dong)執(zhi)(zhi)(zhi)行(xing)機(ji)(ji)構(gou)(gou)所需的(de)(de)(de)氣(qi)(qi)源裝置和輔助設(she)備,也可(ke)(ke)(ke)減(jian)少(shao)執(zhi)(zhi)(zhi)行(xing)機(ji)(ji)構(gou)(gou)的(de)(de)(de)重量(liang)。氣(qi)(qi)動(dong)(dong)(dong)執(zhi)(zhi)(zhi)行(xing)機(ji)(ji)構(gou)(gou)在整(zheng)個控(kong)制(zhi)運(yun)行(xing)過程(cheng)中都需要有一定(ding)的(de)(de)(de)氣(qi)(qi)壓,雖然(ran)可(ke)(ke)(ke)采用(yong)(yong)消耗量(liang)小(xiao)的(de)(de)(de)放(fang)大器等,但(dan)日積月(yue)累,耗氣(qi)(qi)量(liang)仍是巨大的(de)(de)(de)。采用(yong)(yong)電(dian)(dian)動(dong)(dong)(dong)推桿(gan)執(zhi)(zhi)(zhi)行(xing)機(ji)(ji)構(gou)(gou),在改變控(kong)制(zhi)開(kai)度(du)時,需要供電(dian)(dian),在達(da)到所需開(kai)度(du)時就可(ke)(ke)(ke)不(bu)(bu)再供電(dian)(dian),因此從節能看,電(dian)(dian)動(dong)(dong)(dong)推桿(gan)執(zhi)(zhi)(zhi)行(xing)機(ji)(ji)構(gou)(gou)比氣(qi)(qi)動(dong)(dong)(dong)執(zhi)(zhi)(zhi)行(xing)機(ji)(ji)構(gou)(gou)有明顯節能優點。適(shi)用(yong)(yong)于遠距離操縱而廣泛用(yong)(yong)于電(dian)(dian)力(li)、化工、冶金、礦山、輕工、交通、船舶等部門(men)的(de)(de)(de)風門(men)、閥門(men)、閘(zha)門(men)等機(ji)(ji)構(gou)(gou)的(de)(de)(de)啟閉(bi)、物(wu)料裝卸(xie)、流量(liang)控(kong)制(zhi)等。現已(yi)被越來(lai)越多的(de)(de)(de)部門(men)用(yong)(yong)它來(lai)代替機(ji)(ji)構(gou)(gou)手(shou)、液壓閥、減(jian)速傳動(dong)(dong)(dong)機(ji)(ji)構(gou)(gou)的(de)(de)(de)自動(dong)(dong)(dong)裝置。
三、電動推桿工作原理
電動(dong)機(ji)(ji)經齒輪或蝸輪蝸桿(gan)(gan)(gan)減(jian)速后,帶(dai)動(dong)一對絲桿(gan)(gan)(gan)螺母。把電機(ji)(ji)的(de)旋轉(zhuan)運動(dong)變(bian)成直(zhi)線運動(dong),利用(yong)電動(dong)機(ji)(ji)正反轉(zhuan)完(wan)成推桿(gan)(gan)(gan)動(dong)作(zuo)。如通過各種杠(gang)桿(gan)(gan)(gan)、搖桿(gan)(gan)(gan)或連桿(gan)(gan)(gan)等(deng)機(ji)(ji)構可完(wan)成轉(zhuan)動(dong)、搖動(dong)等(deng)復雜動(dong)作(zuo)。通過改變(bian)杠(gang)桿(gan)(gan)(gan)力臂(bei)長度(du),可以(yi)增大或減(jian)小行程(cheng)。
行程控制裝置:
1、蝸(gua)輪(lun)(lun)(lun)蝸(gua)桿(gan)(gan)傳(chuan)動(dong)形(xing)式:電機(ji)齒輪(lun)(lun)(lun)上的蝸(gua)桿(gan)(gan)帶動(dong)蝸(gua)輪(lun)(lun)(lun)轉動(dong),使蝸(gua)輪(lun)(lun)(lun)內的小絲桿(gan)(gan)作(zuo)軸向(xiang)移動(dong),由連接板帶動(dong)限位(wei)桿(gan)(gan)相(xiang)應(ying)作(zuo)軸向(xiang)移動(dong),至(zhi)所需行程(cheng)時(shi),通過(guo)調節限位(wei)塊壓(ya)下(xia)行程(cheng)開關斷電,電動(dong)機(ji)停止運轉(正(zheng)反控制(zhi)相(xiang)同)。
2、齒輪(lun)傳動形(xing)式:電機(ji)通過減速齒輪(lun)后帶(dai)動安裝于(yu)內管的小(xiao)絲桿,帶(dai)動與之連接一起的做軸(zhou)向(xiang)運(yun)行螺母,至所設定的行程時螺母觸角壓住限(xian)位開(kai)關斷開(kai)電源,電機(ji)停(ting)止運(yun)動(反(fan)向(xiang)與之相同(tong))。
可選(xuan)配電位器(qi)(qi),用以(yi)顯示(shi)推(tui)桿運行(xing)的行(xing)程狀態,還可加配編碼器(qi)(qi),來實現分幾步走(zou)完整個(ge)行(xing)程(即走(zou)走(zou)停停)。