一、充電時電源指示燈亮,充電指示燈橙色
首(shou)先請檢查(cha)一(yi)(yi)下(xia)充(chong)(chong)(chong)電(dian)器(qi)(qi)(qi)輸出(chu)插頭與電(dian)池盒的充(chong)(chong)(chong)電(dian)插頭有(you)沒(mei)有(you)插緊。如(ru)確(que)定沒(mei)有(you)問題,可(ke)檢查(cha)一(yi)(yi)下(xia)電(dian)池盒上面(mian)的保險(xian)絲管是否(fou)(fou)開(kai)路或保險(xian)絲座有(you)松動接觸(chu)不良(liang)現象。另外,有(you)的車型要把(ba)電(dian)池鎖(suo)打(da)開(kai)后才(cai)能充(chong)(chong)(chong)電(dian)。如(ru)果以上故(gu)障(zhang)均排除,考慮一(yi)(yi)下(xia)充(chong)(chong)(chong)電(dian)器(qi)(qi)(qi)輸出(chu)線(xian)是否(fou)(fou)開(kai)路,可(ke)用萬(wan)用表電(dian)壓擋(200V擋)測量一(yi)(yi)下(xia)充(chong)(chong)(chong)電(dian)器(qi)(qi)(qi)的空載輸出(chu)電(dian)壓,應為(wei)41-44V(配36V電(dian)池因充(chong)(chong)(chong)電(dian)器(qi)(qi)(qi)不同(tong)有(you)所不同(tong)),如(ru)沒(mei)有(you)的話,可(ke)能是充(chong)(chong)(chong)電(dian)器(qi)(qi)(qi)輸出(chu)線(xian)開(kai)路,并將充(chong)(chong)(chong)電(dian)器(qi)(qi)(qi)打(da)開(kai),換一(yi)(yi)根輸出(chu)線(xian),即(ji)可(ke)排除故(gu)障(zhang)。注意:在(zai)更換充(chong)(chong)(chong)電(dian)器(qi)(qi)(qi)輸出(chu)線(xian)時,一(yi)(yi)定要注意原機的正負極不要接反。
二、電源指示燈不亮,充電指示燈也不亮
檢(jian)查(cha)充電(dian)(dian)(dian)器(qi)輸(shu)入電(dian)(dian)(dian)源(yuan)插(cha)頭(tou)與市電(dian)(dian)(dian)有沒(mei)有連接好,可(ke)將(jiang)充電(dian)(dian)(dian)器(qi)輸(shu)入插(cha)頭(tou)插(cha)至正常的(de)(de)電(dian)(dian)(dian)源(yuan)插(cha)座(zuo)中試一(yi)(yi)下,如情況依(yi)舊(jiu),將(jiang)充電(dian)(dian)(dian)器(qi)外殼打(da)開,觀察(cha)一(yi)(yi)下機內保(bao)險(xian)絲(si)有沒(mei)有斷(duan),如沒(mei)有斷(duan),先檢(jian)查(cha)一(yi)(yi)下電(dian)(dian)(dian)源(yuan)輸(shu)入線(xian)是否(fou)良好,在排除(chu)電(dian)(dian)(dian)源(yuan)輸(shu)入線(xian)的(de)(de)故障(zhang)后(hou),應(ying)檢(jian)查(cha)一(yi)(yi)下電(dian)(dian)(dian)路板(ban)上高壓(ya)(ya)區(qu)附近的(de)(de)元器(qi)件(jian)是否(fou)有虛(xu)焊,保(bao)險(xian)絲(si)座(zuo)是否(fou)有接觸不(bu)良現象(xiang),重(zhong)點(dian)檢(jian)查(cha)變壓(ya)(ya)器(qi)T1、三(san)極管(guan)(guan)V1、V2等(deng)是否(fou)有虛(xu)焊現象(xiang)。另外,R5或R6開路,也(ye)會(hui)(hui)引起上述(shu)故障(zhang),如機內保(bao)險(xian)絲(si)已斷(duan),則千萬不(bu)要(yao)更(geng)(geng)換大安(an)培的(de)(de)保(bao)險(xian)絲(si)管(guan)(guan)(充電(dian)(dian)(dian)器(qi)的(de)(de)保(bao)險(xian)絲(si)管(guan)(guan)一(yi)(yi)般為2A),應(ying)重(zhong)點(dian)檢(jian)查(cha)D1-D4、V1、V2、R4、R7及D15、D21有無損(sun)壞,如有損(sun)壞,可(ke)用同(tong)類型的(de)(de)更(geng)(geng)換。請注意,上述(shu)元件(jian)損(sun)壞時,可(ke)能(neng)會(hui)(hui)同(tong)時損(sun)壞一(yi)(yi)到二(er)個,有時可(ke)能(neng)會(hui)(hui)同(tong)時損(sun)壞好幾個,檢(jian)修時需要(yao)逐一(yi)(yi)檢(jian)查(cha)、更(geng)(geng)換這些元件(jian)后(hou)才(cai)能(neng)通電(dian)(dian)(dian)。
三、嚴重發熱,甚至有外殼燒化變形現象
這主(zhu)要(yao)是部分用(yong)戶(hu)經常隨車(che)攜帶造(zao)成(cheng)部分元器(qi)件松(song)動(dong)引起的故障。主(zhu)要(yao)表(biao)現為:C18松(song)動(dong)虛焊時(shi),會(hui)造(zao)成(cheng)V1、V2工作狀態不正(zheng)常,熱量很大,嚴重時(shi)充(chong)電器(qi)外殼(ke)變(bian)形,電路(lu)板(ban)燒焦,導致V1、V2損(sun)壞,可將(jiang)C18重新焊接好(hao),檢查(cha)V1、V2、R4、R7。如仍不能排除故障,則(ze)需檢查(cha)D15、D21中(zhong)是否有(you)一只開路(lu),另外,有(you)些廠家的輸出整流管采用(yong)一只雙二(er)極管,其中(zhong)一只開路(lu)亦造(zao)成(cheng)上述故障,有(you)時(shi)該故障會(hui)造(zao)成(cheng)V1、V2中(zhong)一只損(sun)壞。需同時(shi)檢查(cha)及更換(huan)。
四、發熱量大且伴有異常響聲
故(gu)(gu)障(zhang)原(yuan)因是輸出級消振阻容(rong)R31、C17損壞所(suo)致(zhi)。另外,C12開(kai)路(lu)或虛焊(han)也(ye)會引起上述故(gu)(gu)障(zhang)。
五、工作時有異常響聲,充不進電
檢查電路板上C8是否有虛(xu)焊(han)或損壞,一般更換C8均能解決。
六、工作時有異常響聲,電源指示燈與充電指示燈暗且閃爍
故障原因是IC1損壞,更(geng)換(huan)(huan)時務(wu)必小心,不要(yao)將印制板銅箔損壞,更(geng)換(huan)(huan)正(zheng)常(chang)(chang)后,需調整R28使(shi)充(chong)電器(qi)輸出電壓在(zai)正(zheng)常(chang)(chang)工作范(fan)圍內。
七、輸出電壓很高
輸出電(dian)(dian)壓很高(gao)(大(da)于50V),其故障(zhang)原因(yin)是C15短路(lu)(lu)或R26開路(lu)(lu),具體(ti)判斷(duan)時(shi)可測量IC1集成電(dian)(dian)路(lu)(lu)的“1”腳電(dian)(dian)壓。
注:更(geng)換(huan)R26后,應(ying)重新調整(zheng)R28使充電器輸出(chu)電壓(ya)保(bao)持正常(chang)。
八、輸出電壓正常,但充電電流很小
檢查R30、R11、R13是否(fou)接觸不(bu)良或損壞,如(ru)正常請(qing)更換IC1即可排除故障。
九、輸出電壓正常,充電指示燈無指示或指示不正確
通(tong)常(chang)是(shi)由于IC2損(sun)壞或LED2損(sun)壞,可更換。
十、輸出部分銅箔燒斷
打開充(chong)電器(qi)(qi)后發現(xian)充(chong)電器(qi)(qi)輸(shu)出部分(fen)銅(tong)箔(bo)(bo)燒(shao)斷,這通常(chang)是將(jiang)電池正(zheng)負極反接的結果,由此(ci)而引(yin)起的故障將(jiang)會導致充(chong)電器(qi)(qi)許多(duo)元件損壞(huai)。如果充(chong)電器(qi)(qi)保險(xian)絲沒有(you)壞(huai),則通常(chang)更(geng)換R30、IC1、IC2后將(jiang)斷銅(tong)箔(bo)(bo)連上即可(ke)(ke)恢復正(zheng)常(chang)。如果充(chong)電器(qi)(qi)的保險(xian)絲已斷,則故障較嚴(yan)重D1-D4、V1-V2、R4、R7等(deng)均有(you)可(ke)(ke)能損壞(huai),需測量后逐(zhu)一更(geng)換。
1、電(dian)(dian)源(yuan)不(bu)啟動:插電(dian)(dian)源(yuan),大(da)電(dian)(dian)容有300V電(dian)(dian)壓(ya)、拔掉電(dian)(dian)源(yuan)再次測量大(da)電(dian)(dian)容2端還(huan)是300V電(dian)(dian)壓(ya)不(bu)下降。給電(dian)(dian)容放(fang)電(dian)(dian)后,將啟動電(dian)(dian)阻(zu)換掉即(ji)可。啟動電(dian)(dian)阻(zu)在電(dian)(dian)源(yuan)輸入部分(fen),阻(zu)值150K,功率(lv)2W。
2、電(dian)(dian)源(yuan)不啟動:插電(dian)(dian),大(da)電(dian)(dian)容2端(duan)有(you)300V電(dian)(dian)壓,拔(ba)掉電(dian)(dian)源(yuan),大(da)電(dian)(dian)容電(dian)(dian)壓慢慢下(xia)降,將電(dian)(dian)路板全(quan)部(bu)檢(jian)查是否有(you)脫焊(han)的(de)現象,補焊(han)完成后,將3842換成新的(de),通電(dian)(dian)試(shi)機即可。
3、閃燈:先將電路板(ban)補(bu)焊一遍(bian),再次(ci)試(shi)機(ji),如(ru)果還(huan)是閃燈,請檢查輸出端取樣(yang)電阻。0.1歐。3W功率。接在輸出線的負極端,將此電阻換新(xin)即可(ke)。
4、輸(shu)出電壓(ya)(ya)高,通(tong)電,電壓(ya)(ya)高于(yu)70多V,充(chong)電不轉燈(deng),先將電路板補焊一遍,再次試機(ji),如果還(huan)是電壓(ya)(ya)高,請更換光電耦(ou)合(he)器(qi)、再次試機(ji)、還(huan)是輸(shu)出高,更換431基準穩壓(ya)(ya)器(qi),再次試機(ji)。
5、吱(zhi)吱(zhi)叫,發熱(re),充電(dian)(dian)不(bu)足(zu):通(tong)電(dian)(dian)測量大(da)電(dian)(dian)容電(dian)(dian)壓,只要(yao)低于300V,一(yi)般(ban)電(dian)(dian)容失效,更換(huan)即可(ke)。
6、嚴重發(fa)熱,請將風扇(shan)換新即可(ke)。
7、輸(shu)出(chu)電(dian)壓不穩定,先將電(dian)路板補焊一遍(bian),后(hou)試機(ji),然后(hou)將輸(shu)出(chu)端(duan)電(dian)容63V470UF電(dian)容換新試機(ji)即(ji)可。
8、充電(dian)不轉燈,用檢測(ce)(ce)儀測(ce)(ce)試各(ge)項數據,然后將358或者324換新試機(ji)。
9、充電不(bu)穩定,有時(shi)(shi)候能充,有時(shi)(shi)候不(bu)能沖(chong),用測試儀檢測各項(xiang)數(shu)據(ju),然后將輸(shu)入輸(shu)出電源線,全部換新,補(bu)焊線路(lu)板試機。
10、通電燒保險:先(xian)檢測功率管擊穿沒(mei)(mei)有(you),沒(mei)(mei)有(you)的話將4個整(zheng)流二(er)極管全部換新(xin),試機。
11、通電無(wu)輸(shu)出,通電試機(ji),大電容2端(duan)有(you)300V電壓,且慢慢下降,首(shou)先(xian)檢測輸(shu)出端(duan)大二極管擊穿沒(mei)有(you),補焊,再次試機(ji)。
12、通(tong)電亮2個紅(hong)燈:通(tong)電試機,空載電壓是(shi)否正(zheng)常(chang),然后(hou)將358或324換(huan)新試機。
13、通電無輸出(chu),能正常啟動,指示燈(deng)正常,先將輸出(chu)線(xian)換(huan)新,對于有繼電器(qi)的充(chong)電器(qi)直接短路繼電器(qi)試機(ji)。
14、通(tong)電(dian)(dian)閃燈,請補(bu)焊變壓(ya)器(qi)各引腳,然后試機,如果(guo)依舊,請檢(jian)查431、光電(dian)(dian)耦合器(qi)、輸出部分各二(er)極管(guan)是(shi)否短路(lu),變壓(ya)器(qi)磁芯是(shi)否松動,電(dian)(dian)源輸入部分10歐小電(dian)(dian)阻是(shi)否開路(lu)。或代換3842再(zai)次試機。
15、充(chong)電(dian)(dian)(dian)不(bu)轉燈(deng)(deng),先用測試儀(yi)檢測各項數據,一般(ban)充(chong)新電(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)壓不(bu)高于(yu)59.5,充(chong)半(ban)年左右電(dian)(dian)(dian)池(chi)不(bu)高于(yu)58.8,為正常,高于(yu)此電(dian)(dian)(dian)壓可(ke)能(neng)不(bu)轉燈(deng)(deng)。
16、輸出(chu)電(dian)壓低:補焊線(xian)路板(ban)。試機,然后將輸入輸出(chu)大(da)電(dian)容(rong)換新(xin)再次試機。
17、輸(shu)出低,發(fa)燙,如果輸(shu)出電壓(ya)低于40多V,且功率(lv)管(guan),變(bian)壓(ya)器發(fa)燙,一般為(wei)變(bian)壓(ya)器有問(wen)題(ti)。
18、啟動(dong)困難,有時候(hou)能起到(dao)有時候(hou)不能啟動(dong),補(bu)焊(han)線路板,后(hou)試(shi)機,如果(guo)依舊請(qing)將輸(shu)入部(bu)分小電容換新再次試(shi)機,50V47UF。
19、燒3842,3842換新后(hou)試機插電(dian)(dian)聽到一聲喀的一聲響,這(zhe)是(shi)測量大電(dian)(dian)容(rong)2端電(dian)(dian)壓(ya)300V慢慢將,說(shuo)明(ming)3842又擊穿了,先(xian)補(bu)焊(han)線(xian)路(lu)板,檢查變壓(ya)器引腳是(shi)否(fou)(fou)松(song)動或者引線(xian)是(shi)否(fou)(fou)斷(duan)開,輸出部分大二(er)極管是(shi)否(fou)(fou)開路(lu),線(xian)路(lu)板是(shi)否(fou)(fou)斷(duan)裂。
20、以上故(gu)障適合于市場上大部分單(dan)管電(dian)路充電(dian)器常見故(gu)障,操作過(guo)程中可(ke)隨時咨詢技(ji)術(shu)人員。
如48V充(chong)電(dian)(dian)(dian)(dian)器(qi),最高電(dian)(dian)(dian)(dian)壓(ya)不(bu)(bu)(bu)大(da)(da)于(yu)(yu)59.6V,大(da)(da)于(yu)(yu)此電(dian)(dian)(dian)(dian)壓(ya),充(chong)電(dian)(dian)(dian)(dian)可能不(bu)(bu)(bu)轉燈,低(di)(di)(di)電(dian)(dian)(dian)(dian)壓(ya)不(bu)(bu)(bu)低(di)(di)(di)于(yu)(yu)55V,低(di)(di)(di)于(yu)(yu)此電(dian)(dian)(dian)(dian)壓(ya)造(zao)(zao)成充(chong)電(dian)(dian)(dian)(dian)不(bu)(bu)(bu)足,長時(shi)間容易對電(dian)(dian)(dian)(dian)池(chi)虧電(dian)(dian)(dian)(dian)。 電(dian)(dian)(dian)(dian)流(liu),如48V20A充(chong)電(dian)(dian)(dian)(dian)器(qi),最大(da)(da)電(dian)(dian)(dian)(dian)流(liu)不(bu)(bu)(bu)大(da)(da)于(yu)(yu)3A。大(da)(da)于(yu)(yu)3A可能造(zao)(zao)成電(dian)(dian)(dian)(dian)池(chi)失水較早,最低(di)(di)(di)不(bu)(bu)(bu)低(di)(di)(di)于(yu)(yu)2.1A。低(di)(di)(di)壓(ya)此電(dian)(dian)(dian)(dian)流(liu)造(zao)(zao)成充(chong)電(dian)(dian)(dian)(dian)不(bu)(bu)(bu)足。
1、48V新電(dian)(dian)池(chi)(chi)要求充(chong)電(dian)(dian)器參數(shu),最(zui)高(gao)電(dian)(dian)壓(ya)58.5---59.7,不低于58V,低于58V造(zao)(zao)成(cheng)(cheng)(cheng)充(chong)電(dian)(dian)不足,高(gao)于59.7V可能造(zao)(zao)成(cheng)(cheng)(cheng)充(chong)電(dian)(dian)不轉燈。轉燈電(dian)(dian)流約(yue)0.4---0.7A,實際電(dian)(dian)壓(ya)約(yue)55.5V,低于50V造(zao)(zao)成(cheng)(cheng)(cheng)充(chong)電(dian)(dian)不足,長(chang)時間充(chong)電(dian)(dian)電(dian)(dian)池(chi)(chi)虧電(dian)(dian)。
2、4820電(dian)(dian)池(chi)要求充(chong)電(dian)(dian)最大(da)電(dian)(dian)流(liu)2.4----3.3A,低于2.2A充(chong)電(dian)(dian)慢,充(chong)電(dian)(dian)效果(guo)差。
3、市場上低于30元的充電器實際功(gong)率(lv)小(xiao),參數設計不精(jing)確(que),請注(zhu)意(yi)區分。
4、充電(dian)(dian)器穩(wen)壓(ya)(ya)電(dian)(dian)路失效(xiao)會(hui)造成輸出電(dian)(dian)壓(ya)(ya)75---130V,充電(dian)(dian)電(dian)(dian)池(chi)滾(gun)燙不轉燈。
5、當新電池出現,續航里程20A電池低于30公(gong)里,12A電池低于25公(gong)里請檢(jian)查充電器(qi)各項參數,如果無法判(pan)斷是,請更換優質充電器(qi)再(zai)次使用,即(ji)可(ke)解決(jue)問題。
6、新電池遇(yu)到不(bu)轉燈時(shi),請(qing)更換另外(wai)一個(ge)優質充電器試機(ji)。
7、正常情況下。4820新電池充(chong)(chong)電時(shi)間約10小時(shi)左右,續航里(li)程40---60公(gong)里(li),4812新電池充(chong)(chong)電時(shi)間約10小時(shi)內,里(li)程達(da)到25---40公(gong)里(li),如果正常充(chong)(chong)電時(shi)間超過(guo)以(yi)上(shang),請更換優(you)質充(chong)(chong)電器再次使(shi)用。
8、有(you)很多充(chong)(chong)電器(qi)(qi)內部(bu)電路(lu)、輸入輸出(chu)連線老化,造(zao)成,有(you)時候(hou)能充(chong)(chong)、有(you)時候(hou)不能沖。嚴(yan)重(zhong)影響電池(chi),或者充(chong)(chong)電過(guo)程中電路(lu)失效,造(zao)成充(chong)(chong)鼓包,如果出(chu)現這種(zhong)情況(kuang),請直接更換優質充(chong)(chong)電器(qi)(qi)再次使(shi)用。
很多朋友都在問電動車充電器可(ke)(ke)不(bu)可(ke)(ke)以(yi)(yi)(yi)通(tong)用(yong)這個問題。有(you)回答可(ke)(ke)以(yi)(yi)(yi)的(de),有(you)對答不(bu)可(ke)(ke)以(yi)(yi)(yi)的(de)。那到底聽誰(shui)的(de)呢?買購網建議:最好(hao)用(yong)與電(dian)(dian)(dian)(dian)動(dong)(dong)車(che)電(dian)(dian)(dian)(dian)池(chi)配(pei)(pei)套的(de)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)。因為一般情(qing)(qing)況(kuang)下,充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)是(shi)(shi)(shi)(shi)(shi)(shi)根據電(dian)(dian)(dian)(dian)動(dong)(dong)車(che)電(dian)(dian)(dian)(dian)池(chi)大小配(pei)(pei)置(zhi)的(de),也就是(shi)(shi)(shi)(shi)(shi)(shi)說電(dian)(dian)(dian)(dian)流(liu)大小和電(dian)(dian)(dian)(dian)壓(ya)大小的(de)配(pei)(pei)置(zhi)的(de)。正常情(qing)(qing)況(kuang)下電(dian)(dian)(dian)(dian)動(dong)(dong)車(che),四(si)輪電(dian)(dian)(dian)(dian)動(dong)(dong)車(che),電(dian)(dian)(dian)(dian)動(dong)(dong)觀光車(che)電(dian)(dian)(dian)(dian)動(dong)(dong)巡邏(luo)車(che)都(dou)是(shi)(shi)(shi)(shi)(shi)(shi)18v或者(zhe)(zhe)72v都(dou)是(shi)(shi)(shi)(shi)(shi)(shi)有(you)一定(ding)規格的(de)。但是(shi)(shi)(shi)(shi)(shi)(shi)電(dian)(dian)(dian)(dian)動(dong)(dong)車(che)電(dian)(dian)(dian)(dian)池(chi)的(de)容量單位不(bu)一定(ding)相同。所以(yi)(yi)(yi)建議大家最好(hao)是(shi)(shi)(shi)(shi)(shi)(shi)使用(yong)配(pei)(pei)套的(de)電(dian)(dian)(dian)(dian)動(dong)(dong)車(che)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)。當然了,我(wo)們知道(dao)電(dian)(dian)(dian)(dian)池(chi)被充(chong)(chong)(chong)(chong)壞(huai)跟充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)電(dian)(dian)(dian)(dian)壓(ya)有(you)關而不(bu)是(shi)(shi)(shi)(shi)(shi)(shi)跟電(dian)(dian)(dian)(dian)流(liu)有(you)關。充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)長(chang)時(shi)間不(bu)轉換或者(zhe)(zhe)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)電(dian)(dian)(dian)(dian)壓(ya)過高會(hui)導致(zhi)電(dian)(dian)(dian)(dian)池(chi)失水,電(dian)(dian)(dian)(dian)池(chi)鼓包(bao)等情(qing)(qing)況(kuang)發(fa)生。電(dian)(dian)(dian)(dian)流(liu)對電(dian)(dian)(dian)(dian)池(chi)的(de)影響是(shi)(shi)(shi)(shi)(shi)(shi)對電(dian)(dian)(dian)(dian)池(chi)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)的(de)快慢而已。但是(shi)(shi)(shi)(shi)(shi)(shi)會(hui)充(chong)(chong)(chong)(chong)壞(huai)電(dian)(dian)(dian)(dian)動(dong)(dong)車(che)電(dian)(dian)(dian)(dian)池(chi)。所以(yi)(yi)(yi)說電(dian)(dian)(dian)(dian)動(dong)(dong)車(che)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)器(qi)(qi)不(bu)是(shi)(shi)(shi)(shi)(shi)(shi)不(bu)可(ke)(ke)以(yi)(yi)(yi)通(tong)用(yong),而是(shi)(shi)(shi)(shi)(shi)(shi)最好(hao)不(bu)要通(tong)用(yong)。