一、充電時電源指示燈亮,充電指示燈橙色
首先(xian)請檢查(cha)一(yi)(yi)(yi)下(xia)充(chong)(chong)(chong)電(dian)(dian)器(qi)輸(shu)出插(cha)頭與電(dian)(dian)池(chi)盒(he)的(de)(de)充(chong)(chong)(chong)電(dian)(dian)插(cha)頭有沒有插(cha)緊。如(ru)確定(ding)沒有問題,可檢查(cha)一(yi)(yi)(yi)下(xia)電(dian)(dian)池(chi)盒(he)上面的(de)(de)保險絲管是(shi)否開(kai)路或保險絲座有松動接觸不(bu)良現(xian)象(xiang)。另(ling)外,有的(de)(de)車(che)型要(yao)把電(dian)(dian)池(chi)鎖打開(kai)后才(cai)能(neng)充(chong)(chong)(chong)電(dian)(dian)。如(ru)果(guo)以上故障均排(pai)(pai)除,考慮一(yi)(yi)(yi)下(xia)充(chong)(chong)(chong)電(dian)(dian)器(qi)輸(shu)出線(xian)是(shi)否開(kai)路,可用萬(wan)用表電(dian)(dian)壓擋(dang)(200V擋(dang))測量一(yi)(yi)(yi)下(xia)充(chong)(chong)(chong)電(dian)(dian)器(qi)的(de)(de)空載輸(shu)出電(dian)(dian)壓,應(ying)為(wei)41-44V(配(pei)36V電(dian)(dian)池(chi)因充(chong)(chong)(chong)電(dian)(dian)器(qi)不(bu)同有所不(bu)同),如(ru)沒有的(de)(de)話,可能(neng)是(shi)充(chong)(chong)(chong)電(dian)(dian)器(qi)輸(shu)出線(xian)開(kai)路,并將充(chong)(chong)(chong)電(dian)(dian)器(qi)打開(kai),換一(yi)(yi)(yi)根輸(shu)出線(xian),即可排(pai)(pai)除故障。注(zhu)意:在更換充(chong)(chong)(chong)電(dian)(dian)器(qi)輸(shu)出線(xian)時,一(yi)(yi)(yi)定(ding)要(yao)注(zhu)意原(yuan)機(ji)的(de)(de)正負(fu)極不(bu)要(yao)接反(fan)。
二、電源指示燈不亮,充電指示燈也不亮
檢(jian)(jian)查(cha)充(chong)(chong)(chong)(chong)電(dian)器(qi)輸(shu)(shu)入(ru)電(dian)源插(cha)(cha)頭(tou)與市電(dian)有(you)沒有(you)連接(jie)好,可將充(chong)(chong)(chong)(chong)電(dian)器(qi)輸(shu)(shu)入(ru)插(cha)(cha)頭(tou)插(cha)(cha)至正常的電(dian)源插(cha)(cha)座中試一(yi)下,如情(qing)況依舊,將充(chong)(chong)(chong)(chong)電(dian)器(qi)外(wai)殼(ke)打開(kai),觀察(cha)一(yi)下機內(nei)保(bao)險絲(si)(si)有(you)沒有(you)斷,如沒有(you)斷,先檢(jian)(jian)查(cha)一(yi)下電(dian)源輸(shu)(shu)入(ru)線是否(fou)良好,在排除電(dian)源輸(shu)(shu)入(ru)線的故障(zhang)(zhang)后(hou),應(ying)檢(jian)(jian)查(cha)一(yi)下電(dian)路(lu)板上高壓區附近(jin)的元器(qi)件(jian)是否(fou)有(you)虛焊,保(bao)險絲(si)(si)座是否(fou)有(you)接(jie)觸(chu)不良現象(xiang),重點檢(jian)(jian)查(cha)變壓器(qi)T1、三極管(guan)V1、V2等是否(fou)有(you)虛焊現象(xiang)。另(ling)外(wai),R5或R6開(kai)路(lu),也會引起上述故障(zhang)(zhang),如機內(nei)保(bao)險絲(si)(si)已斷,則千(qian)萬不要更換(huan)大安(an)培的保(bao)險絲(si)(si)管(guan)(充(chong)(chong)(chong)(chong)電(dian)器(qi)的保(bao)險絲(si)(si)管(guan)一(yi)般(ban)為2A),應(ying)重點檢(jian)(jian)查(cha)D1-D4、V1、V2、R4、R7及D15、D21有(you)無損(sun)壞(huai),如有(you)損(sun)壞(huai),可用同(tong)類型的更換(huan)。請注意,上述元件(jian)損(sun)壞(huai)時,可能會同(tong)時損(sun)壞(huai)一(yi)到(dao)二個,有(you)時可能會同(tong)時損(sun)壞(huai)好幾個,檢(jian)(jian)修(xiu)時需要逐一(yi)檢(jian)(jian)查(cha)、更換(huan)這些元件(jian)后(hou)才能通電(dian)。
三、嚴重發熱,甚至有外殼燒化變形現象
這主(zhu)要是(shi)部分用戶經(jing)常隨車攜(xie)帶(dai)造(zao)成(cheng)(cheng)部分元器件(jian)松動引起的(de)故障(zhang)。主(zhu)要表現為:C18松動虛(xu)焊時(shi)(shi),會造(zao)成(cheng)(cheng)V1、V2工作狀態(tai)不正常,熱量很(hen)大,嚴(yan)重(zhong)時(shi)(shi)充電器外殼變(bian)形,電路(lu)板燒焦,導致V1、V2損壞,可將C18重(zhong)新焊接好,檢查(cha)(cha)V1、V2、R4、R7。如仍不能排除故障(zhang),則(ze)需(xu)檢查(cha)(cha)D15、D21中(zhong)是(shi)否(fou)有(you)一只(zhi)開(kai)路(lu),另外,有(you)些(xie)廠(chang)家的(de)輸(shu)出整流管采用一只(zhi)雙(shuang)二極管,其(qi)中(zhong)一只(zhi)開(kai)路(lu)亦造(zao)成(cheng)(cheng)上述(shu)故障(zhang),有(you)時(shi)(shi)該故障(zhang)會造(zao)成(cheng)(cheng)V1、V2中(zhong)一只(zhi)損壞。需(xu)同時(shi)(shi)檢查(cha)(cha)及更換。
四、發熱量大且伴有異常響聲
故障原因是輸(shu)出(chu)級消振(zhen)阻容R31、C17損壞所致。另外,C12開(kai)路或虛焊也會引起(qi)上(shang)述(shu)故障。
五、工作時有異常響聲,充不進電
檢查電路板上C8是否有虛焊或損壞(huai),一(yi)般更換C8均能解決。
六、工作時有異常響聲,電源指示燈與充電指示燈暗且閃爍
故障原因是IC1損壞(huai),更(geng)換時務必小心(xin),不要將印制板(ban)銅箔損壞(huai),更(geng)換正常后,需調整R28使充電器(qi)輸(shu)出(chu)電壓在(zai)正常工作范(fan)圍內(nei)。
七、輸出電壓很高
輸出電壓很高(大于50V),其(qi)故障原(yuan)因是C15短路或R26開路,具體判斷時可測量IC1集成電路的“1”腳電壓。
注:更換R26后,應重(zhong)新調(diao)整R28使充電器輸出電壓保持(chi)正常。
八、輸出電壓正常,但充電電流很小
檢查(cha)R30、R11、R13是(shi)否接觸不良或損(sun)壞,如正常請更換(huan)IC1即可排(pai)除故(gu)障。
九、輸出電壓正常,充電指示燈無指示或指示不正確
通常是由于IC2損壞(huai)或(huo)LED2損壞(huai),可更換。
十、輸出部分銅箔燒斷
打開充(chong)(chong)(chong)電器(qi)(qi)(qi)后(hou)發現(xian)充(chong)(chong)(chong)電器(qi)(qi)(qi)輸出部分銅箔燒斷(duan),這通(tong)常(chang)是將(jiang)電池正負(fu)極(ji)反接的(de)(de)結果(guo)(guo),由此而引起(qi)的(de)(de)故(gu)障(zhang)將(jiang)會導致充(chong)(chong)(chong)電器(qi)(qi)(qi)許多元件損壞(huai)。如果(guo)(guo)充(chong)(chong)(chong)電器(qi)(qi)(qi)保險絲(si)沒有(you)壞(huai),則通(tong)常(chang)更換(huan)R30、IC1、IC2后(hou)將(jiang)斷(duan)銅箔連上(shang)即(ji)可恢復正常(chang)。如果(guo)(guo)充(chong)(chong)(chong)電器(qi)(qi)(qi)的(de)(de)保險絲(si)已斷(duan),則故(gu)障(zhang)較嚴重D1-D4、V1-V2、R4、R7等均有(you)可能損壞(huai),需測量后(hou)逐一更換(huan)。
1、電(dian)(dian)(dian)(dian)源不啟動:插電(dian)(dian)(dian)(dian)源,大(da)電(dian)(dian)(dian)(dian)容有300V電(dian)(dian)(dian)(dian)壓(ya)、拔掉(diao)電(dian)(dian)(dian)(dian)源再次測量大(da)電(dian)(dian)(dian)(dian)容2端還是300V電(dian)(dian)(dian)(dian)壓(ya)不下(xia)降。給(gei)電(dian)(dian)(dian)(dian)容放電(dian)(dian)(dian)(dian)后,將啟動電(dian)(dian)(dian)(dian)阻(zu)換掉(diao)即可。啟動電(dian)(dian)(dian)(dian)阻(zu)在電(dian)(dian)(dian)(dian)源輸(shu)入部(bu)分,阻(zu)值150K,功率(lv)2W。
2、電(dian)源不啟動(dong):插(cha)電(dian),大(da)電(dian)容2端有300V電(dian)壓,拔掉電(dian)源,大(da)電(dian)容電(dian)壓慢慢下降,將電(dian)路板全部(bu)檢查是否有脫焊的現象,補焊完成(cheng)后,將3842換成(cheng)新(xin)的,通電(dian)試機即可。
3、閃(shan)燈:先將電路板補焊一遍,再次試機,如果還是閃(shan)燈,請檢(jian)查輸出(chu)端取樣電阻(zu)。0.1歐(ou)。3W功率。接在(zai)輸出(chu)線的(de)負極端,將此電阻(zu)換新即可。
4、輸出電(dian)壓(ya)高,通(tong)電(dian),電(dian)壓(ya)高于70多V,充電(dian)不轉燈,先將電(dian)路板補焊一遍,再次試(shi)(shi)機(ji)(ji),如果還是電(dian)壓(ya)高,請(qing)更(geng)換(huan)光電(dian)耦合(he)器、再次試(shi)(shi)機(ji)(ji)、還是輸出高,更(geng)換(huan)431基準穩壓(ya)器,再次試(shi)(shi)機(ji)(ji)。
5、吱(zhi)吱(zhi)叫,發熱(re),充電(dian)(dian)不足:通電(dian)(dian)測(ce)量大電(dian)(dian)容電(dian)(dian)壓,只(zhi)要低于300V,一(yi)般電(dian)(dian)容失效,更換即可。
6、嚴(yan)重發熱,請將風(feng)扇換新即可(ke)。
7、輸(shu)出電(dian)(dian)(dian)壓不穩(wen)定,先將(jiang)(jiang)電(dian)(dian)(dian)路板補焊一遍,后試(shi)機,然(ran)后將(jiang)(jiang)輸(shu)出端電(dian)(dian)(dian)容63V470UF電(dian)(dian)(dian)容換新試(shi)機即可。
8、充電(dian)不轉燈,用檢測(ce)儀(yi)測(ce)試各項數據,然后將358或者324換新試機。
9、充電不穩(wen)定,有(you)時候(hou)能(neng)充,有(you)時候(hou)不能(neng)沖,用(yong)測試(shi)儀檢測各項數(shu)據,然后將輸(shu)入輸(shu)出電源(yuan)線,全部換新,補焊線路板試(shi)機。
10、通(tong)電燒保(bao)險:先檢測功率管擊穿(chuan)沒(mei)有,沒(mei)有的話將4個整流二極管全部換新(xin),試機。
11、通(tong)電無輸(shu)出,通(tong)電試機,大電容(rong)2端(duan)有300V電壓,且慢(man)慢(man)下降,首(shou)先檢測(ce)輸(shu)出端(duan)大二(er)極管擊穿沒有,補焊,再次試機。
12、通電亮(liang)2個紅燈:通電試機(ji),空載電壓(ya)是否正(zheng)常(chang),然后將358或324換(huan)新(xin)試機(ji)。
13、通(tong)電(dian)無輸(shu)出,能正常啟動(dong),指示燈正常,先將輸(shu)出線換新,對于有繼(ji)電(dian)器(qi)(qi)的充電(dian)器(qi)(qi)直接(jie)短路繼(ji)電(dian)器(qi)(qi)試機。
14、通電閃燈(deng),請補(bu)焊(han)變壓(ya)器(qi)各引(yin)腳,然后(hou)試機,如果(guo)依舊,請檢查431、光電耦合(he)器(qi)、輸(shu)出部(bu)分各二極管是(shi)否(fou)短路,變壓(ya)器(qi)磁芯是(shi)否(fou)松(song)動(dong),電源輸(shu)入部(bu)分10歐小電阻是(shi)否(fou)開(kai)路。或代換3842再(zai)次(ci)試機。
15、充(chong)電(dian)不(bu)(bu)轉(zhuan)燈(deng)(deng),先用測(ce)試儀檢測(ce)各項數據,一(yi)般充(chong)新(xin)電(dian)池電(dian)壓(ya)不(bu)(bu)高于59.5,充(chong)半年左(zuo)右(you)電(dian)池不(bu)(bu)高于58.8,為正(zheng)常,高于此電(dian)壓(ya)可能不(bu)(bu)轉(zhuan)燈(deng)(deng)。
16、輸出電壓低(di):補(bu)焊(han)線路板。試(shi)機(ji),然后將輸入輸出大電容換新再次試(shi)機(ji)。
17、輸出低(di),發(fa)燙,如果(guo)輸出電(dian)壓低(di)于40多V,且功率管,變(bian)壓器發(fa)燙,一般為變(bian)壓器有問(wen)題。
18、啟動(dong)困(kun)難(nan),有(you)時候能(neng)(neng)起到有(you)時候不能(neng)(neng)啟動(dong),補(bu)焊線路板,后試機(ji),如果依舊請將輸入(ru)部(bu)分(fen)小電容換新(xin)再(zai)次(ci)試機(ji),50V47UF。
19、燒(shao)3842,3842換(huan)新后試機插(cha)電聽到(dao)一(yi)聲(sheng)喀的一(yi)聲(sheng)響(xiang),這是(shi)(shi)測量大(da)電容2端電壓(ya)300V慢(man)慢(man)將(jiang),說明3842又(you)擊穿了(le),先補焊線路(lu)(lu)板,檢查變壓(ya)器引腳是(shi)(shi)否(fou)(fou)(fou)松(song)動或(huo)者(zhe)引線是(shi)(shi)否(fou)(fou)(fou)斷(duan)開,輸(shu)出部分大(da)二(er)極(ji)管是(shi)(shi)否(fou)(fou)(fou)開路(lu)(lu),線路(lu)(lu)板是(shi)(shi)否(fou)(fou)(fou)斷(duan)裂。
20、以上故障(zhang)適(shi)合于(yu)市(shi)場(chang)上大部分單管電(dian)路充電(dian)器常(chang)見故障(zhang),操(cao)作過程中可隨時咨詢技術(shu)人員。
如48V充電(dian)器,最(zui)高電(dian)壓(ya)(ya)不(bu)(bu)大(da)于(yu)(yu)59.6V,大(da)于(yu)(yu)此(ci)電(dian)壓(ya)(ya),充電(dian)可能不(bu)(bu)轉燈,低電(dian)壓(ya)(ya)不(bu)(bu)低于(yu)(yu)55V,低于(yu)(yu)此(ci)電(dian)壓(ya)(ya)造成(cheng)充電(dian)不(bu)(bu)足(zu),長時間容易對(dui)電(dian)池(chi)虧電(dian)。 電(dian)流,如48V20A充電(dian)器,最(zui)大(da)電(dian)流不(bu)(bu)大(da)于(yu)(yu)3A。大(da)于(yu)(yu)3A可能造成(cheng)電(dian)池(chi)失(shi)水較早,最(zui)低不(bu)(bu)低于(yu)(yu)2.1A。低壓(ya)(ya)此(ci)電(dian)流造成(cheng)充電(dian)不(bu)(bu)足(zu)。
1、48V新電(dian)(dian)池要求充(chong)(chong)電(dian)(dian)器參數,最高電(dian)(dian)壓58.5---59.7,不(bu)低于58V,低于58V造成(cheng)充(chong)(chong)電(dian)(dian)不(bu)足,高于59.7V可能(neng)造成(cheng)充(chong)(chong)電(dian)(dian)不(bu)轉燈。轉燈電(dian)(dian)流(liu)約0.4---0.7A,實際電(dian)(dian)壓約55.5V,低于50V造成(cheng)充(chong)(chong)電(dian)(dian)不(bu)足,長(chang)時間充(chong)(chong)電(dian)(dian)電(dian)(dian)池虧電(dian)(dian)。
2、4820電(dian)(dian)池(chi)要求充(chong)電(dian)(dian)最(zui)大電(dian)(dian)流(liu)2.4----3.3A,低于2.2A充(chong)電(dian)(dian)慢(man),充(chong)電(dian)(dian)效果差。
3、市場上低于(yu)30元的(de)充電器(qi)實際功(gong)率小(xiao),參數(shu)設計不精確(que),請注意區分。
4、充(chong)電(dian)器穩(wen)壓電(dian)路失效(xiao)會造成輸出電(dian)壓75---130V,充(chong)電(dian)電(dian)池滾燙(tang)不轉(zhuan)燈。
5、當(dang)新(xin)電池(chi)出現,續航里(li)程20A電池(chi)低于30公(gong)里(li),12A電池(chi)低于25公(gong)里(li)請檢查(cha)充(chong)(chong)電器(qi)各項參數(shu),如果無法判斷是,請更換優質充(chong)(chong)電器(qi)再次使(shi)用,即(ji)可(ke)解決問(wen)題。
6、新電池遇到不轉燈時(shi),請更換另外一個優質充電器試機(ji)。
7、正(zheng)常情況下(xia)。4820新電(dian)池充(chong)電(dian)時(shi)間(jian)(jian)約10小時(shi)左右(you),續航里(li)(li)程40---60公里(li)(li),4812新電(dian)池充(chong)電(dian)時(shi)間(jian)(jian)約10小時(shi)內(nei),里(li)(li)程達到25---40公里(li)(li),如(ru)果正(zheng)常充(chong)電(dian)時(shi)間(jian)(jian)超過以(yi)上,請更換優質充(chong)電(dian)器再次使(shi)用(yong)。
8、有很多(duo)充電(dian)器(qi)內部電(dian)路、輸入輸出連線老化,造(zao)(zao)成,有時候能充、有時候不能沖。嚴重影響電(dian)池,或者(zhe)充電(dian)過程中(zhong)電(dian)路失(shi)效(xiao),造(zao)(zao)成充鼓包,如(ru)果(guo)出現這種情(qing)況,請直接更換(huan)優質充電(dian)器(qi)再次使用。
很多朋友都在問電動車充電器可(ke)(ke)不(bu)可(ke)(ke)以(yi)(yi)(yi)通用(yong)這個問題。有(you)回答可(ke)(ke)以(yi)(yi)(yi)的(de)(de)(de)(de),有(you)對答不(bu)可(ke)(ke)以(yi)(yi)(yi)的(de)(de)(de)(de)。那到底聽誰的(de)(de)(de)(de)呢?買(mai)購(gou)網建議(yi):最好(hao)(hao)用(yong)與電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)車(che)(che)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)配(pei)套的(de)(de)(de)(de)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器。因(yin)為一(yi)般情況(kuang)下,充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器是(shi)(shi)(shi)根(gen)據電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)車(che)(che)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)大小配(pei)置的(de)(de)(de)(de),也就是(shi)(shi)(shi)說電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流大小和電(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓大小的(de)(de)(de)(de)配(pei)置的(de)(de)(de)(de)。正常情況(kuang)下電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)車(che)(che),四輪電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)車(che)(che),電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)觀光車(che)(che)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)巡邏車(che)(che)都(dou)是(shi)(shi)(shi)18v或者(zhe)(zhe)72v都(dou)是(shi)(shi)(shi)有(you)一(yi)定規格的(de)(de)(de)(de)。但是(shi)(shi)(shi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)車(che)(che)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)的(de)(de)(de)(de)容量單位不(bu)一(yi)定相同(tong)。所以(yi)(yi)(yi)建議(yi)大家最好(hao)(hao)是(shi)(shi)(shi)使用(yong)配(pei)套的(de)(de)(de)(de)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)車(che)(che)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器。當然了,我(wo)們知道(dao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)被充(chong)(chong)(chong)壞跟(gen)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器電(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓有(you)關而不(bu)是(shi)(shi)(shi)跟(gen)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流有(you)關。充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器長時間不(bu)轉換或者(zhe)(zhe)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器電(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓過高會導致電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)失水(shui),電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)鼓包等情況(kuang)發(fa)生(sheng)。電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流對電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)的(de)(de)(de)(de)影(ying)響是(shi)(shi)(shi)對電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)的(de)(de)(de)(de)快慢而已。但是(shi)(shi)(shi)會充(chong)(chong)(chong)壞電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)車(che)(che)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)。所以(yi)(yi)(yi)說電(dian)(dian)(dian)(dian)(dian)(dian)(dian)動(dong)(dong)(dong)車(che)(che)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)器不(bu)是(shi)(shi)(shi)不(bu)可(ke)(ke)以(yi)(yi)(yi)通用(yong),而是(shi)(shi)(shi)最好(hao)(hao)不(bu)要通用(yong)。