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潛水泵的工作原理 潛水泵的主要分類和機械維護

本文章由注冊用戶 解鈴 上傳提供 評論 發布 反饋 0
摘要:潛水泵是深井提水的重要設備,使用時整個機組潛入水中工作。潛水泵可分為井用潛水泵、作業面潛水泵、潛污泵、排沙潛水泵、礦用立泵等。潛水泵在使用前的選擇非常重要,應根據水源的實際情況以及工作時間與泵水量等要求來選定水泵的型號。首先要選擇揚程大于取水口與出水口的落差;其次是泵的流量要能夠滿足排澇和灌溉的要求。下面一起看看詳細介紹。

一、潛水泵的工作原理

潛水泵有(you)好幾種,電機里的(de)線包有(you)油(you)浸式和水浸式還有(you)是干式。

使用(yong)前必(bi)須先看說(shuo)明(ming)書,不(bu)能搞(gao)錯(cuo),長(chang)期不(bu)用(yong),必(bi)須在使用(yong)前還得(de)把葉(xie)輪弄轉(zhuan),不(bu)然(ran)(ran)會因(yin)為長(chang)期不(bu)用(yong)卡死而(er)(er)燒包。開泵前,吸入(ru)管和泵內必(bi)須充滿液(ye)體(ti)。開泵后,葉(xie)輪高速旋轉(zhuan),其(qi)中(zhong)的(de)(de)液(ye)體(ti)隨著葉(xie)片一起旋轉(zhuan),在離心力的(de)(de)作用(yong)下,飛離葉(xie)輪向外射(she)出,射(she)出的(de)(de)液(ye)體(ti)在泵殼擴散室(shi)內速度(du)逐(zhu)漸變慢,壓(ya)力逐(zhu)漸增加,然(ran)(ran)后從泵出口,排(pai)出管流出。此時,在葉(xie)片中(zhong)心處由于液(ye)體(ti)被甩向周圍而(er)(er)形成既沒有(you)空氣又沒有(you)液(ye)體(ti)的(de)(de)真空低壓(ya)區,液(ye)池中(zhong)的(de)(de)液(ye)體(ti)在池面大氣壓(ya)的(de)(de)作用(yong)下,經吸入(ru)管流入(ru)泵內,液(ye)體(ti)就是這樣連(lian)(lian)續不(bu)斷(duan)地從液(ye)池中(zhong)被抽吸上來又連(lian)(lian)續不(bu)斷(duan)地從排(pai)出管流出。

該圖片由注冊用戶"解鈴"提供,版權聲明反饋

二、潛水泵的主要分類

井用潛水泵

清水潛水泵為多(duo)級泵,主要(yao)用于(yu)從(cong)粘土層的機(ji)井、土井或水庫等處提水,適(shi)合于(yu)工廠(chang)、礦(kuang)山或農田灌溉。1928年,美國(guo)布(bu)隆·杰克遜(Byron Jakson)公(gong)司首(shou)次研(yan)制出潛水電泵。隨后的30年代,德國(guo)、英(ying)國(guo)、美國(guo)、日本等國(guo)家開(kai)始生產“深井潛水泵”。

作業面潛水泵

作業面(mian)(mian)潛(qian)水(shui)(shui)(shui)(shui)泵(beng)(beng)(beng)屬于(yu)小型潛(qian)水(shui)(shui)(shui)(shui)泵(beng)(beng)(beng)(單(dan)級泵(beng)(beng)(beng)),由于(yu)安裝容易(yi)、使用(yong)方便,在很多場所(suo)被廣(guang)泛(fan)使用(yong)。1948年(nian)(nian),瑞典飛(fei)力(Sterbery-Flygt)首次研制出(chu)(chu)“作業面(mian)(mian)潛(qian)水(shui)(shui)(shui)(shui)泵(beng)(beng)(beng)”。60年(nian)(nian)代,美國(guo)(guo)、英(ying)國(guo)(guo)、德國(guo)(guo)、日本、蘇(su)聯等國(guo)(guo)家也開始大(da)(da)批量生(sheng)產。中國(guo)(guo)1958年(nian)(nian)開始生(sheng)產“作業面(mian)(mian)潛(qian)水(shui)(shui)(shui)(shui)泵(beng)(beng)(beng)”,60年(nian)(nian)代發展為(wei)“QY型潛(qian)水(shui)(shui)(shui)(shui)泵(beng)(beng)(beng)(充(chong)油(you)式)”,70年(nian)(nian)代發展了“QS型潛(qian)水(shui)(shui)(shui)(shui)泵(beng)(beng)(beng)(充(chong)水(shui)(shui)(shui)(shui)式)”,80年(nian)(nian)代又發展了“QX和(he)DQX型潛(qian)水(shui)(shui)(shui)(shui)泵(beng)(beng)(beng)(干式)”。 80年(nian)(nian)代后期“作業面(mian)(mian)潛(qian)水(shui)(shui)(shui)(shui)泵(beng)(beng)(beng)”得(de)到(dao)了飛(fei)速(su)的(de)發展,并且(qie)逐步大(da)(da)型化(hua)、多元化(hua)。大(da)(da)中型潛(qian)水(shui)(shui)(shui)(shui)泵(beng)(beng)(beng)因(yin)為(wei)具有簡化(hua)泵(beng)(beng)(beng)結構(gou)和(he)節省泵(beng)(beng)(beng)站建設投資等突出(chu)(chu)優點(dian),在市政(zheng)、工礦等方面(mian)(mian)得(de)到(dao)廣(guang)泛(fan)的(de)應用(yong)。

潛污泵

潛(qian)污泵(beng)主(zhu)要用(yong)于(yu)輸送工業廢(fei)水(shui)和城市生(sheng)活污水(shui),其最大優點是可(ke)排(pai)紙漿、長纖維(wei)之類雜質。(因(yin)此也稱“無(wu)堵塞排(pai)污潛(qian)水(shui)泵(beng)” )。廣泛應用(yong)于(yu)城市污水(shui)處(chu)理廠、雨(yu)水(shui)池、泵(beng)站、防洪排(pai)灌等處(chu)。1956年,瑞典飛力(Sterbery-Flygt)首次研(yan)制出“潛(qian)污泵(beng)”,使污水(shui)站的成(cheng)本大約(yue)(yue)減少一半(ban)。中國在80年代后期從德國引進并生(sheng)產(chan)“潛(qian)污泵(beng)”,主(zhu)要有WQ、QW、AS系列產(chan)品。(據(ju)統計,“潛(qian)污泵(beng)”1995年左右,國內年產(chan)量約(yue)(yue)5萬臺。)

排沙潛水泵

中(zhong)國(guo)首臺“排(pai)(pai)(pai)(pai)沙(sha)(sha)(sha)(sha)(sha)潛(qian)(qian)水(shui)(shui)泵(beng)(beng)”是(shi)(shi)由上王慶武(wu)教授(shou)在1989年研制(zhi)出KGQ12-50型(xing)排(pai)(pai)(pai)(pai)沙(sha)(sha)(sha)(sha)(sha)潛(qian)(qian)水(shui)(shui)泵(beng)(beng),經過(guo)多年的(de)(de)發展,現(xian)生產(chan)(chan)的(de)(de)產(chan)(chan)品已經是(shi)(shi)第四(si)代(dai)排(pai)(pai)(pai)(pai)沙(sha)(sha)(sha)(sha)(sha)潛(qian)(qian)水(shui)(shui)泵(beng)(beng)——礦(kuang)(kuang)用立泵(beng)(beng)。排(pai)(pai)(pai)(pai)沙(sha)(sha)(sha)(sha)(sha)潛(qian)(qian)水(shui)(shui)泵(beng)(beng)是(shi)(shi)專為(wei)水(shui)(shui)中(zhong)富含(han)(han)泥(ni)沙(sha)(sha)(sha)(sha)(sha)的(de)(de)排(pai)(pai)(pai)(pai)水(shui)(shui)環(huan)境(jing)設計的(de)(de),是(shi)(shi)填補國(guo)際空(kong)白的(de)(de)新產(chan)(chan)品。具有揚程高、耐磨損等特點(dian),適合于(yu)礦(kuang)(kuang)山、 工程掘進、搶(qiang)險救災、環(huan)保除沙(sha)(sha)(sha)(sha)(sha)等水(shui)(shui)中(zhong)含(han)(han)有大量泥(ni)沙(sha)(sha)(sha)(sha)(sha)的(de)(de)環(huan)境(jing)下排(pai)(pai)(pai)(pai)水(shui)(shui)。在富含(han)(han)泥(ni)沙(sha)(sha)(sha)(sha)(sha)的(de)(de)環(huan)境(jing)下排(pai)(pai)(pai)(pai)水(shui)(shui),壽(shou)命是(shi)(shi)潛(qian)(qian)污泵(beng)(beng)和清水(shui)(shui)潛(qian)(qian)水(shui)(shui)泵(beng)(beng)的(de)(de)5~10倍。

礦用立泵

礦用立(li)(li)(li)泵(beng),第四代新排沙潛水(shui)(shui)泵(beng),是立(li)(li)(li)泵(beng)和潛水(shui)(shui)泵(beng)的整(zheng)合產品(pin),既可以當(dang)潛水(shui)(shui)泵(beng)使(shi)用,也可以當(dang)立(li)(li)(li)泵(beng)使(shi)用,繼承了潛水(shui)(shui)泵(beng)和立(li)(li)(li)泵(beng)的優(you)點,已經超出了潛水(shui)(shui)泵(beng)的概念,是名副其(qi)實的“兩棲泵(beng)”。按照潛水(shui)(shui)泵(beng)的發展,礦用立(li)(li)(li)泵(beng)屬于潛水(shui)(shui)泵(beng)“出水(shui)(shui)登陸上岸”的進(jin)化產品(pin)。

三、潛水泵的注意事項及維護

注意事項

1、安裝漏電保護器

漏(lou)(lou)電(dian)(dian)保(bao)(bao)護(hu)(hu)器(qi)也(ye)叫保(bao)(bao)命器(qi),它的(de)作(zuo)用從“保(bao)(bao)命器(qi)”這三(san)個字(zi)就可(ke)以(yi)理解。因為潛水泵在水下工作(zuo),容易漏(lou)(lou)電(dian)(dian)造成電(dian)(dian)能損(sun)失甚至(zhi)引發觸電(dian)(dian)事故。如果(guo)裝(zhuang)有漏(lou)(lou)電(dian)(dian)保(bao)(bao)護(hu)(hu)器(qi),只要潛水泵漏(lou)(lou)電(dian)(dian)值超過(guo)漏(lou)(lou)電(dian)(dian)保(bao)(bao)護(hu)(hu)器(qi)的(de)動(dong)作(zuo)電(dian)(dian)流值(一般(ban)不超過(guo)30毫安),漏(lou)(lou)電(dian)(dian)保(bao)(bao)護(hu)(hu)器(qi)就會(hui)切斷潛水泵的(de)電(dian)(dian)源(yuan),避(bi)免漏(lou)(lou)電(dian)(dian)浪費電(dian)(dian)能,確保(bao)(bao)安全。

2、電源電壓(ya)異常莫(mo)開機

農村由于(yu)(yu)低(di)(di)壓(ya)(ya)(ya)(ya)供電(dian)(dian)(dian)線(xian)路比(bi)較長,線(xian)路的(de)(de)末端電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)過低(di)(di)是常有的(de)(de)事(shi)。當相電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)低(di)(di)于(yu)(yu)198伏,線(xian)電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)低(di)(di)于(yu)(yu)342伏時(shi),潛水(shui)泵電(dian)(dian)(dian)機轉速(su)下降,當達不到額(e)定(ding)轉速(su)的(de)(de)70%時(shi),啟動(dong)(dong)離(li)心開關會閉(bi)合,造(zao)成啟動(dong)(dong)繞(rao)(rao)組(zu)長時(shi)間通電(dian)(dian)(dian)而發熱甚至燒壞(huai)繞(rao)(rao)組(zu)和電(dian)(dian)(dian)容器。相反,電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)過高(gao)引起電(dian)(dian)(dian)機過熱而燒壞(huai)繞(rao)(rao)組(zu)。因此,潛水(shui)泵在作業中,操作者必須(xu)隨時(shi)觀察電(dian)(dian)(dian)源電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)值,若(ruo)低(di)(di)于(yu)(yu)額(e)定(ding)電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)10%以(yi)下,高(gao)于(yu)(yu)額(e)定(ding)電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)10%以(yi)上,應使電(dian)(dian)(dian)機停止運轉,找(zhao)出原因并排除故障。

3、避免頻繁開(kai)關

不要頻(pin)繁地開關(guan)潛水泵(beng),這是因為電(dian)(dian)泵(beng)停轉時會(hui)產生(sheng)回(hui)流(liu),若立即(ji)開機,會(hui)使電(dian)(dian)機負載(zai)啟(qi)動(dong)(dong),導致啟(qi)動(dong)(dong)電(dian)(dian)流(liu)過大(da)而燒壞繞組(zu)。由于啟(qi)動(dong)(dong)時電(dian)(dian)流(liu)很大(da),頻(pin)繁啟(qi)動(dong)(dong)也會(hui)燒壞潛水泵(beng)電(dian)(dian)動(dong)(dong)機繞組(zu)。

4、莫(mo)讓(rang)潛水電泵(beng)長期超(chao)負荷工作

為避免潛(qian)水(shui)電(dian)泵(beng)長期超負(fu)荷工作,不(bu)要抽(chou)含沙量大(da)的(de)水(shui)并(bing)隨時觀察(cha)電(dian)流值是(shi)否在銘牌上規定的(de)數值,若發現電(dian)流過(guo)(guo)大(da),應(ying)停(ting)機檢查。另外,電(dian)泵(beng)脫水(shui)運行(xing)的(de)時間(jian)不(bu)宜過(guo)(guo)長,以(yi)免使(shi)電(dian)機過(guo)(guo)熱而燒毀。

5、電機的(de)旋(xuan)轉方向要(yao)正確

應(ying)搞清電機的旋轉方(fang)向,有許多類型(xing)的潛(qian)水(shui)泵正轉和反轉時皆可出(chu)水(shui),但(dan)反轉時出(chu)水(shui)量小(xiao)、電流大,其反轉時間長了會損壞電機繞組。

6、電纜線安(an)裝與潛水電泵的絕緣電阻要求(qiu)

安裝潛(qian)(qian)(qian)水(shui)(shui)泵時(shi)(shi),電纜線要架(jia)空(kong),電源線不(bu)要太(tai)長(chang)。潛(qian)(qian)(qian)水(shui)(shui)泵下水(shui)(shui)或提出時(shi)(shi)切(qie)勿使電纜受(shou)力,以免引起(qi)電源線斷裂。潛(qian)(qian)(qian)水(shui)(shui)泵工(gong)作(zuo)時(shi)(shi)不(bu)要沉入泥(ni)中,否(fou)則會導(dao)致(zhi)電機(ji)(ji)散熱不(bu)良而燒(shao)壞電機(ji)(ji)繞(rao)組。安裝時(shi)(shi),電機(ji)(ji)的(de)絕緣電阻(zu)不(bu)應低(di)于(yu)0.5兆歐。

7、勤查勤看發現(xian)問題(ti)及時修復

平(ping)時要經(jing)常(chang)檢查(cha)電機(ji),如發現下蓋有(you)裂(lie)紋(wen)、橡膠密封環損(sun)壞或(huo)失效等,應及(ji)時更換(huan)或(huo)修復,避免水滲入(ru)潛(qian)水泵。

機械維護

潛水(shui)(shui)泵(beng)(beng)(beng)(beng)的日(ri)常維護。每天檢(jian)查電(dian)(dian)(dian)源線(xian)有無破損(sun),絕(jue)(jue)對禁(jin)止(zhi)漏電(dian)(dian)(dian)的潛水(shui)(shui)泵(beng)(beng)(beng)(beng)下水(shui)(shui)作(zuo)業。每天檢(jian)查水(shui)(shui)泵(beng)(beng)(beng)(beng)體有無受損(sun),保證(zheng)電(dian)(dian)(dian)機(ji)在(zai)工作(zuo)時不(bu)漏電(dian)(dian)(dian)。作(zuo)業結束(shu)后,應及時清理附在(zai)水(shui)(shui)泵(beng)(beng)(beng)(beng)上(shang)的雜(za)物,將水(shui)(shui)泵(beng)(beng)(beng)(beng)沖洗(xi)干凈。為保證(zheng)潛水(shui)(shui)電(dian)(dian)(dian)泵(beng)(beng)(beng)(beng)正常運行(xing),必須按照下列要(yao)求進行(xing)。潛水(shui)(shui)電(dian)(dian)(dian)泵(beng)(beng)(beng)(beng)在(zai)使用前,須用兆歐表檢(jian)查電(dian)(dian)(dian)機(ji)絕(jue)(jue)緣(yuan)電(dian)(dian)(dian)阻,其值最(zui)低不(bu)能少(shao)于(yu)50MΩ。

水(shui)浸電(dian)機應打開(kai)(kai)灌水(shui)螺(luo)塞,灌滿潔凈的(de)清水(shui)后再擰緊(jin)螺(luo)塞,不可(ke)將(jiang)灌水(shui)螺(luo)塞擰掉后直接(jie)入(ru)井(jing)。使用前檢(jian)查(cha)電(dian)纜有(you)無破(po)裂、折斷。如有(you)損壞應及時(shi)調(diao)換,以防漏電(dian)。潛水(shui)電(dian)泵在(zai)下水(shui)前應向(xiang)泵內注入(ru)清水(shui),然后空轉(zhuan)(zhuan)1—2分鐘,并(bing)起(qi)(qi)動(dong)兩次,檢(jian)查(cha)起(qi)(qi)動(dong)和空轉(zhuan)(zhuan)是(shi)(shi)(shi)否正常,轉(zhuan)(zhuan)向(xiang)是(shi)(shi)(shi)否符合要求。如果轉(zhuan)(zhuan)向(xiang)相反,將(jiang)任意兩相接(jie)線(xian)調(diao)換即(ji)可(ke)。檢(jian)查(cha)揚水(shui)管是(shi)(shi)(shi)否有(you)裂紋,聯接(jie)是(shi)(shi)(shi)否牢固(gu)。潛水(shui)電(dian)泵下井(jing)及起(qi)(qi)吊時(shi),絕不允許(xu)硬(ying)拉電(dian)纜,以免電(dian)纜損壞或(huo)接(jie)頭處斷開(kai)(kai),造成不應有(you)的(de)事故。應當用鐵線(xian)或(huo)卡板(ban)下井(jing)及起(qi)(qi)吊。

電(dian)(dian)(dian)(dian)源電(dian)(dian)(dian)(dian)壓應控制(zhi)在額定電(dian)(dian)(dian)(dian)壓的±5%范圍(wei)內,這樣電(dian)(dian)(dian)(dian)機才(cai)能正(zheng)常工作。如果(guo)電(dian)(dian)(dian)(dian)壓過低或過高,電(dian)(dian)(dian)(dian)機不(bu)(bu)可(ke)繼續使用,以(yi)(yi)免電(dian)(dian)(dian)(dian)機長期在過電(dian)(dian)(dian)(dian)壓或欠電(dian)(dian)(dian)(dian)壓下(xia)工作時(shi)(shi)損(sun)壞。潛水電(dian)(dian)(dian)(dian)泵潛入水中時(shi)(shi)應垂(chui)直吊放,不(bu)(bu)得(de)斜放。入水深度以(yi)(yi)在動水位下(xia)5米(mi)為宜。潛水電(dian)(dian)(dian)(dian)泵不(bu)(bu)得(de)輸送含砂量較高的水或泥漿(jiang)。潛水電(dian)(dian)(dian)(dian)泵實際揚(yang)程應在0.8—1.1倍額定揚(yang)程內使用,以(yi)(yi)提高機組效率,節約能源,同時(shi)(shi)避(bi)免電(dian)(dian)(dian)(dian)機超(chao)載。

潛(qian)水(shui)泵(beng)(beng)(beng)電(dian)(dian)(dian)機(ji)(ji)(ji)接線必(bi)須接實,以免(mian)電(dian)(dian)(dian)機(ji)(ji)(ji)缺(que)相運轉燒毀電(dian)(dian)(dian)機(ji)(ji)(ji)。電(dian)(dian)(dian)纜必(bi)須經常檢查(cha)有無龜裂,擦傷等(deng)情況,有則及時更換或修(xiu)補。油浸電(dian)(dian)(dian)機(ji)(ji)(ji)如(ru)果(guo)發生(sheng)漏(lou)油現象(xiang),應(ying)(ying)及時到廠家(jia)或維修(xiu)點修(xiu)理(li),更換密封元件。水(shui)浸電(dian)(dian)(dian)機(ji)(ji)(ji)應(ying)(ying)經常清理(li)電(dian)(dian)(dian)機(ji)(ji)(ji)腔內(nei)的(de)砂(sha)粒,更換電(dian)(dian)(dian)機(ji)(ji)(ji)腔內(nei)清水(shui)。潛(qian)水(shui)電(dian)(dian)(dian)泵(beng)(beng)(beng)運行半(ban)年(nian)后,應(ying)(ying)維修(xiu)檢查(cha),更換損壞(huai)零(ling)件。潛(qian)水(shui)電(dian)(dian)(dian)泵(beng)(beng)(beng)用后,水(shui)浸電(dian)(dian)(dian)機(ji)(ji)(ji)應(ying)(ying)放(fang)凈(jing)電(dian)(dian)(dian)機(ji)(ji)(ji)內(nei)清水(shui),將(jiang)電(dian)(dian)(dian)泵(beng)(beng)(beng)清洗干(gan)凈(jing),涂油防銹,并(bing)豎直放(fang)在(zai)干(gan)燥處保(bao)管(guan)。

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