空氣壓縮機工作原理是什么
1、活塞式空壓機
活(huo)(huo)(huo)塞(sai)式(shi)(shi)(shi)空(kong)(kong)(kong)壓(ya)機(ji)(ji)是(shi)最常用的(de)空(kong)(kong)(kong)壓(ya)機(ji)(ji)形式(shi)(shi)(shi),是(shi)一(yi)種(zhong)是(shi)容(rong)積式(shi)(shi)(shi)壓(ya)縮機(ji)(ji),它(ta)是(shi)最通用和(he)(he)非常高效的(de)一(yi)種(zhong)空(kong)(kong)(kong)氣(qi)壓(ya)縮機(ji)(ji)。活(huo)(huo)(huo)塞(sai)式(shi)(shi)(shi)空(kong)(kong)(kong)壓(ya)機(ji)(ji)通過連桿和(he)(he)曲軸使活(huo)(huo)(huo)塞(sai)在氣(qi)缸內向(xiang)前運動(dong),如果只(zhi)用活(huo)(huo)(huo)塞(sai)的(de)一(yi)側進(jin)行壓(ya)縮,則稱為單動(dong)式(shi)(shi)(shi)。如果活(huo)(huo)(huo)塞(sai)的(de)上(shang)、下兩側都用,則稱為雙動(dong)式(shi)(shi)(shi)。
活(huo)(huo)塞式空(kong)壓(ya)(ya)(ya)(ya)機工作原理是(shi),當(dang)活(huo)(huo)塞向右移(yi)動(dong)(dong)(dong)時,氣(qi)缸(gang)(gang)內(nei)(nei)活(huo)(huo)塞左(zuo)腔的壓(ya)(ya)(ya)(ya)力低于(yu)大(da)氣(qi)壓(ya)(ya)(ya)(ya)力,吸(xi)氣(qi)閥(fa)(fa)開啟,外界(jie)空(kong)氣(qi)進(jin)入缸(gang)(gang)內(nei)(nei),這個過(guo)(guo)程(cheng)稱(cheng)為(wei)“吸(xi)氣(qi)過(guo)(guo)程(cheng)”。當(dang)活(huo)(huo)塞向左(zuo)移(yi)動(dong)(dong)(dong),缸(gang)(gang)內(nei)(nei)氣(qi)體(ti)被壓(ya)(ya)(ya)(ya)縮,這個過(guo)(guo)程(cheng)稱(cheng)為(wei)“壓(ya)(ya)(ya)(ya)縮過(guo)(guo)程(cheng)”。當(dang)缸(gang)(gang)內(nei)(nei)壓(ya)(ya)(ya)(ya)力高于(yu)輸出管道(dao)(dao)內(nei)(nei)壓(ya)(ya)(ya)(ya)力后,排氣(qi)閥(fa)(fa)被打(da)開,壓(ya)(ya)(ya)(ya)縮空(kong)氣(qi)輸送至管道(dao)(dao)內(nei)(nei),這個過(guo)(guo)程(cheng)稱(cheng)為(wei)“排氣(qi)過(guo)(guo)程(cheng)”。活(huo)(huo)塞的往復運動(dong)(dong)(dong)是(shi)由電動(dong)(dong)(dong)機帶(dai)(dai)動(dong)(dong)(dong)曲柄轉動(dong)(dong)(dong),通(tong)過(guo)(guo)連桿(gan)帶(dai)(dai)動(dong)(dong)(dong)滑(hua)塊在(zai)(zai)滑(hua)道(dao)(dao)內(nei)(nei)移(yi)動(dong)(dong)(dong),則活(huo)(huo)塞桿(gan)便帶(dai)(dai)動(dong)(dong)(dong)活(huo)(huo)塞在(zai)(zai)缸(gang)(gang)體(ti)內(nei)(nei)作直線(xian)往復運動(dong)(dong)(dong)。
單級(ji)活(huo)塞(sai)式(shi)空(kong)壓(ya)(ya)機(ji),常(chang)用(yong)于需要0.3~0.7MPa壓(ya)(ya)力(li)范圍的系(xi)統。單級(ji)空(kong)壓(ya)(ya)機(ji)壓(ya)(ya)力(li)超過0.6MPa,產(chan)生的熱(re)量太大,空(kong)壓(ya)(ya)機(ji)工作效率太低,故常(chang)使(shi)用(yong)兩級(ji)活(huo)塞(sai)式(shi)空(kong)壓(ya)(ya)機(ji)。若最(zui)終力(li)為(wei)1.0MPa,則第1級(ji)通常(chang)壓(ya)(ya)縮至(zhi)0.3MPa。設置(zhi)中間冷(leng)卻器是為(wei)了降低第2級(ji)活(huo)塞(sai)的進口(kou)空(kong)氣(qi)溫度,以提(ti)高空(kong)壓(ya)(ya)機(ji)的工作效率。
2、滑片式空壓機
滑片(pian)式(shi)空壓(ya)(ya)機是回轉式(shi)變(bian)容(rong)壓(ya)(ya)縮(suo)(suo)機,它的(de)轉子(zi)(zi)偏心(xin)地安裝在(zai)(zai)定子(zi)(zi)內(nei)(nei),一(yi)組滑片(pian)插在(zai)(zai)轉子(zi)(zi)的(de)放射狀槽內(nei)(nei)。當轉子(zi)(zi)旋轉時,各(ge)滑片(pian)主要(yao)靠離(li)(li)心(xin)作(zuo)用緊(jin)貼定子(zi)(zi)內(nei)(nei)壁。轉子(zi)(zi)回轉過(guo)程中,左半部(bu)(輸入口(kou))吸(xi)氣(qi)。在(zai)(zai)右半部(bu),滑片(pian)逐(zhu)漸被(bei)定子(zi)(zi)內(nei)(nei)表面壓(ya)(ya)進(jin)轉子(zi)(zi)溝(gou)槽內(nei)(nei),滑片(pian)、轉子(zi)(zi)和定子(zi)(zi)內(nei)(nei)壁圍成的(de)容(rong)積逐(zhu)漸減小,吸(xi)入的(de)空氣(qi)就逐(zhu)漸地被(bei)壓(ya)(ya)縮(suo)(suo),最后從(cong)輸出(chu)(chu)口(kou)排出(chu)(chu)壓(ya)(ya)縮(suo)(suo)空氣(qi)。由于在(zai)(zai)輸入口(kou)附近(jin)向氣(qi)流噴油,對滑片(pian)及定子(zi)(zi)內(nei)(nei)部(bu)進(jin)行潤滑、冷卻(que)(que)和密封,故輸和高出(chu)(chu)的(de)壓(ya)(ya)縮(suo)(suo)空氣(qi)中含有大量油分(fen)(fen)(fen),所(suo)以在(zai)(zai)輸出(chu)(chu)口(kou)需(xu)設置油霧(wu)分(fen)(fen)(fen)離(li)(li)器和冷卻(que)(que)器,以便把油分(fen)(fen)(fen)從(cong)壓(ya)(ya)縮(suo)(suo)空氣(qi)中分(fen)(fen)(fen)離(li)(li)出(chu)(chu)來(lai),冷卻(que)(que)后循環再用。
3、螺桿式空壓機
螺桿式(shi)(shi)空(kong)(kong)壓機(ji)屬於容積(ji)式(shi)(shi)壓縮(suo)機(ji),其(qi)活塞采用(yong)螺桿的(de)(de)形(xing)式(shi)(shi)。當(dang)兩(liang)個咬合的(de)(de)螺旋轉子以(yi)相反(fan)方向轉動(dong),它(ta)們(men)當(dang)中的(de)(de)自由空(kong)(kong)間的(de)(de)容積(ji)沿軸(zhou)向逐漸(jian)減小,從而兩(liang)轉子間的(de)(de)空(kong)(kong)氣逐漸(jian)被壓縮(suo)。若轉子和機(ji)殼(ke)之間相互不接觸,則不需潤滑,這樣的(de)(de)空(kong)(kong)壓機(ji)便可(ke)輸出不含油的(de)(de)壓縮(suo)空(kong)(kong)氣。它(ta)可(ke)連續輸出無(wu)脈動(dong)的(de)(de)流量大的(de)(de)壓縮(suo)空(kong)(kong)氣,出口空(kong)(kong)氣溫度(du)為60℃左右。
空壓機的種類有哪些
1、按工作原理可分為容積型(xing)、動力(li)型(xing)(速度(du)型(xing)或透平型(xing))、熱力(li)型(xing)壓縮(suo)機這三(san)大類。
2、按潤(run)滑(hua)方式(shi)可(ke)分為無(wu)油空壓(ya)機(ji)和機(ji)油潤(run)滑(hua)空壓(ya)機(ji)。
3、按性能(neng)可(ke)分為低(di)噪音、可(ke)變頻(pin)、防(fang)爆等(deng)空(kong)壓機。
4、按用(yong)(yong)(yong)(yong)途可分(fen)為冰箱壓(ya)縮(suo)機(ji)、空調(diao)壓(ya)縮(suo)機(ji)、制(zhi)冷壓(ya)縮(suo)機(ji)、油(you)田用(yong)(yong)(yong)(yong)壓(ya)縮(suo)機(ji)、天(tian)然(ran)氣加氣站用(yong)(yong)(yong)(yong)、鑿巖機(ji)用(yong)(yong)(yong)(yong)、風動工具、車輛制(zhi)動用(yong)(yong)(yong)(yong)、門窗啟閉用(yong)(yong)(yong)(yong)、紡(fang)織機(ji)械用(yong)(yong)(yong)(yong)、輪胎充氣用(yong)(yong)(yong)(yong)、塑料機(ji)械用(yong)(yong)(yong)(yong)壓(ya)縮(suo)機(ji)、礦用(yong)(yong)(yong)(yong)壓(ya)縮(suo)機(ji)、船用(yong)(yong)(yong)(yong)壓(ya)縮(suo)機(ji)、醫用(yong)(yong)(yong)(yong)壓(ya)縮(suo)機(ji)、噴砂(sha)噴漆用(yong)(yong)(yong)(yong)。
5、按(an)型式(shi)(shi)(shi)可分為固定(ding)式(shi)(shi)(shi)、移(yi)動(dong)式(shi)(shi)(shi)、封(feng)閉(bi)式(shi)(shi)(shi)。
6、按組成結構可分為往復活(huo)塞式、旋(xuan)轉(zhuan)葉片、旋(xuan)轉(zhuan)螺(luo)桿這(zhe)三大類(lei)。