什么是送料機
送(song)料機(ji)是借(jie)助機(ji)器運動的作(zuo)用(yong)力加力于材料,對材料進行運動運輸(shu)的機(ji)器。送(song)料機(ji)是輕(qing)工行業、重工業不(bu)可缺少(shao)的設備(bei)。
送料機有什么用
用(yong)于粒料(liao)、粉料(liao)、片狀料(liao)、帶狀材(cai)料(liao)等產品的(de)(de)(de)輸送。在各行(xing)業應用(yong)都十分廣泛。當今社會(hui),越(yue)來越(yue)多的(de)(de)(de)廠家采用(yong)機械(xie)化輸送,這(zhe)種方式(shi)代替人力(li)勞(lao)動(dong)(dong)將成為(wei)必然,其具有較(jiao)高的(de)(de)(de)精確度(du)(du),而(er)且(qie)省(sheng)(sheng)時,省(sheng)(sheng)力(li)還大(da)大(da)減少(shao)了勞(lao)動(dong)(dong)強度(du)(du),降低(di)勞(lao)動(dong)(dong)成本節約(yue)人力(li)資源。真正的(de)(de)(de)做(zuo)到了低(di)成本,高回報。在今飛速發展的(de)(de)(de)年代這(zhe)種自動(dong)(dong)化產品會(hui)受到越(yue)來越(yue)多廠家的(de)(de)(de)青睞與喜(xi)歡!
送料機基本特點
1、送(song)料機輸送(song)路(lu)線布置靈活,適應(ying)性(xing)廣,可輸送(song)多種物料;
2、輸(shu)送速(su)度快,輸(shu)送距離長,輸(shu)送能力大,能耗低(di);
3、結(jie)構(gou)簡(jian)單,自(zi)重輕;
4、送料機(ji)可連續輸送,工(gong)作(zuo)平(ping)穩,不損傷被輸送物料;操(cao)作(zuo)簡單,安全可靠,保養檢修(xiu)容易(yi),維(wei)修(xiu)管理費(fei)用低。
送料機的分類
1、按機型分類
新型夾式送料(liao)機、NC(數控)滾(gun)輪送料(liao)機、三(san)合(he)一送料(liao)機、空(kong)氣自動送料(liao)機、齒輪更換式送料(liao)機等。
2、送料機的材料種類
(1)片(pian)料(liao)送(song)料(liao)機(ji)(ji)(ji):有(you)機(ji)(ji)(ji)械手,片(pian)料(liao)伺服送(song)料(liao)機(ji)(ji)(ji),空氣片(pian)料(liao)送(song)料(liao)機(ji)(ji)(ji),自動(dong)化(hua)取料(liao)送(song)料(liao)機(ji)(ji)(ji)。不(bu)需要使用(yong)卷料(liao)作為(wei)原材料(liao),可(ke)以配(pei)合單沖模(mo),復(fu)合模(mo),級進(jin)模(mo)進(jin)行連續沖壓下料(liao)作業(ye),作業(ye)效率是人工的(de)2至10倍且無人為(wei)疏(shu)忽。我司開發的(de)片(pian)料(liao)送(song)料(liao)機(ji)(ji)(ji)通用(yong)性強(qiang),適(shi)用(yong)面廣,大小皆(jie)宜,厚薄均可(ke)。一臺(tai)送(song)料(liao)機(ji)(ji)(ji)可(ke)以方便(bian)(bian)地(di)安(an)裝到任意一臺(tai)沖床上使用(yong),安(an)裝調試非常方便(bian)(bian),特別能適(shi)應小批(pi)量(liang)多規格的(de)自動(dong)化(hua)生產(chan),更能適(shi)應中大批(pi)量(liang)的(de)自動(dong)化(hua)生產(chan)。
(2)條料(liao)(liao)送(song)料(liao)(liao)機(ji):有(you)自(zi)動夾料(liao)(liao)送(song)料(liao)(liao)機(ji),自(zi)動取料(liao)(liao)送(song)料(liao)(liao)機(ji),自(zi)動上料(liao)(liao)送(song)料(liao)(liao)機(ji),全(quan)自(zi)動夾料(liao)(liao)送(song)料(liao)(liao)機(ji)。條料(liao)(liao)送(song)料(liao)(liao)機(ji)是根據(ju)客戶機(ji)床和(he)材(cai)料(liao)(liao)量身(shen)定做。整疊(die)材(cai)料(liao)(liao)疊(die)放(fang)在(zai)料(liao)(liao)架,由(you)機(ji)械手自(zi)動搬運、自(zi)動送(song)料(liao)(liao)沖壓。如果材(cai)料(liao)(liao)間油過(guo)多導致兩片材(cai)料(liao)(liao)粘一起,由(you)客戶協助處理。機(ji)械手安裝在(zai)機(ji)床模(mo)具兩側,模(mo)具開模(mo)距離(li)需(xu)要(yao)大(da)于300mm。適(shi)合大(da)板(ban)材(cai)料(liao)(liao)自(zi)動開料(liao)(liao)、拉伸(shen)。
(3)卷(juan)(juan)料(liao)(liao)(liao)(liao)(liao)送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji):有伺服送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji),三合一(yi)送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji),空氣送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji),高速滾(gun)輪(lun)送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji),左右(you)搖擺(bai)送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji),伺服偏擺(bai)送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji),整平送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji),左右(you)移位送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji)。卷(juan)(juan)料(liao)(liao)(liao)(liao)(liao)送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji)適合卷(juan)(juan)板材料(liao)(liao)(liao)(liao)(liao)的連續性生(sheng)產(chan),連續性送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)的一(yi)類(lei)送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji),可生(sheng)產(chan)連續性的卷(juan)(juan)料(liao)(liao)(liao)(liao)(liao)送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji)有空氣送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji),高速滾(gun)輪(lun)送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji),伺服送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji),搖擺(bai)送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)(liao)機(ji)(ji)(ji)。
(4)高(gao)速滾輪(lun)(lun)(lun)送(song)料機(ji):滾輪(lun)(lun)(lun)送(song)料機(ji)是(shi)運用最廣泛的送(song)料設(she)備,其原(yuan)理(li)是(shi)通過連(lian)桿與沖床輸(shu)出軸連(lian)接(jie),由沖床沖壓帶動(dong)其運轉,通過調(diao)整偏(pian)心盤的偏(pian)擺幅度(du)(du)來調(diao)節(jie)送(song)料機(ji)的送(song)料長度(du)(du)。高(gao)速滾輪(lun)(lun)(lun)送(song)料機(ji)優點:送(song)料精(jing)度(du)(du)高(gao),速度(du)(du)快,無須(xu)額外供能,故(gu)障(zhang)率極(ji)低。
(5)空(kong)(kong)氣送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)機(ji):空(kong)(kong)氣送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)機(ji)是沖壓行(xing)業最早使(shi)用的(de)(de)(de)(de)一(yi)款送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)設備(bei),其原理是以(yi)氣源做動力,通過氣缸夾住材料(liao)(liao)(liao)(liao),由氣缸的(de)(de)(de)(de)伸縮行(xing)程(cheng)來送(song)(song)(song)(song)料(liao)(liao)(liao)(liao),調節送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)長度(du)則通過調氣缸的(de)(de)(de)(de)行(xing)程(cheng)的(de)(de)(de)(de)長短來控制(zhi)的(de)(de)(de)(de)。空(kong)(kong)氣送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)機(ji)優點:操作簡便,安(an)裝方便,價格(ge)實惠,能(neng)以(yi)最低的(de)(de)(de)(de)價格(ge)實現自動化沖壓的(de)(de)(de)(de)送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)設備(bei)。實際生產時主(zhu)要(yao)(yao)用于對送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)要(yao)(yao)求精度(du)不(bu)高,速度(du)不(bu)快(kuai)的(de)(de)(de)(de)沖壓制(zhi)品送(song)(song)(song)(song)料(liao)(liao)(liao)(liao)。
送料機故障維修
1、送料機工作時振動很大
原因(yin):原材料太彎;原材料未倒角;中心(xin)位(wei)錯位(wei)。
對策:盡量購買直的材料;材料尾部倒(dao)角(jiao);重新校(xiao)對中心。
2、無法啟動
原(yuan)因:電源(yuan)未接入。
對策:檢查電(dian)源(yuan)是否連接好(hao)。
3、壓力不足
原因:液壓油量不足;電機是否正常工作;濾網堵塞;密(mi)封圈(quan)破損。
對(dui)策:補充液壓(ya)油;檢查線(xian)路(lu)連接;更(geng)換(huan)濾蕊;更(geng)換(huan)密封圈。
4、換料時,棒材無法進入送料機內
原因:后退時間(jian)設置太短,推桿不能(neng)完全退回到(dao)料管(guan)尾部。
對策:長(chang)按(an)“設(she)置”鍵,再(zai)按(an)“增(zeng)加”增(zeng)加后退時間,再(zai)按(an)兩(liang)下“設(she)置”鍵回到工作狀(zhuang)態。
5、送料機送完料不報警或者提前報警
原因:壓力不夠;料管位置不對;電機是否正(zheng)常(chang)工作。
對策(ce):檢(jian)查(cha)油(you)量;稍(shao)移動料管;檢(jian)查(cha)線路。