什么是送料機
送料機(ji)是借助(zhu)機(ji)器(qi)運(yun)動(dong)的作(zuo)用力加力于材料,對材料進行運(yun)動(dong)運(yun)輸(shu)的機(ji)器(qi)。送料機(ji)是輕工(gong)行業、重工(gong)業不可缺少的設備。
送料機有什么用
用于粒料(liao)(liao)(liao)、粉料(liao)(liao)(liao)、片狀料(liao)(liao)(liao)、帶狀材料(liao)(liao)(liao)等產(chan)品(pin)的(de)(de)輸(shu)送(song)。在各(ge)行業應用都十分(fen)廣泛。當(dang)今社會,越(yue)(yue)來越(yue)(yue)多的(de)(de)廠(chang)家(jia)(jia)采用機械(xie)化輸(shu)送(song),這(zhe)種(zhong)方式代(dai)替人力(li)勞動(dong)將成為必然,其具有(you)較(jiao)高(gao)的(de)(de)精確度(du),而且省(sheng)時,省(sheng)力(li)還大(da)大(da)減少了勞動(dong)強(qiang)度(du),降低勞動(dong)成本(ben)節約人力(li)資(zi)源(yuan)。真正的(de)(de)做到了低成本(ben),高(gao)回(hui)報。在今飛速發展的(de)(de)年代(dai)這(zhe)種(zhong)自(zi)動(dong)化產(chan)品(pin)會受(shou)到越(yue)(yue)來越(yue)(yue)多廠(chang)家(jia)(jia)的(de)(de)青睞與喜歡(huan)!
送料機基本特點
1、送(song)料(liao)機輸送(song)路線布置靈活(huo),適應性廣,可輸送(song)多種物料(liao);
2、輸送速度(du)快(kuai),輸送距離長(chang),輸送能力(li)大,能耗低;
3、結構簡單,自重輕;
4、送(song)料機可(ke)連續輸(shu)(shu)送(song),工作平穩,不(bu)損傷(shang)被輸(shu)(shu)送(song)物料;操作簡(jian)單(dan),安全可(ke)靠,保養(yang)檢修容易,維修管理費用低(di)。
送料機的分類
1、按機型分類
新型(xing)夾式(shi)送料(liao)(liao)機(ji)(ji)、NC(數控(kong))滾輪送料(liao)(liao)機(ji)(ji)、三合一送料(liao)(liao)機(ji)(ji)、空氣自動送料(liao)(liao)機(ji)(ji)、齒(chi)輪更換式(shi)送料(liao)(liao)機(ji)(ji)等。
2、送料機的材料種類
(1)片料(liao)(liao)送料(liao)(liao)機(ji):有機(ji)械手,片料(liao)(liao)伺(si)服送料(liao)(liao)機(ji),空(kong)氣片料(liao)(liao)送料(liao)(liao)機(ji),自(zi)動(dong)化(hua)取料(liao)(liao)送料(liao)(liao)機(ji)。不需要使用(yong)卷料(liao)(liao)作為原材料(liao)(liao),可以(yi)(yi)配(pei)合單沖(chong)(chong)模(mo)(mo),復合模(mo)(mo),級進(jin)模(mo)(mo)進(jin)行連(lian)續沖(chong)(chong)壓(ya)下料(liao)(liao)作業(ye)(ye),作業(ye)(ye)效率(lv)是人(ren)工的(de)2至10倍(bei)且無人(ren)為疏忽。我(wo)司開發的(de)片料(liao)(liao)送料(liao)(liao)機(ji)通用(yong)性強,適用(yong)面廣,大小(xiao)皆宜,厚薄均可。一臺送料(liao)(liao)機(ji)可以(yi)(yi)方便(bian)(bian)地(di)安裝到(dao)任意一臺沖(chong)(chong)床上使用(yong),安裝調試非(fei)常(chang)方便(bian)(bian),特別能(neng)(neng)適應(ying)小(xiao)批(pi)量多規格(ge)的(de)自(zi)動(dong)化(hua)生(sheng)產,更能(neng)(neng)適應(ying)中大批(pi)量的(de)自(zi)動(dong)化(hua)生(sheng)產。
(2)條料(liao)(liao)(liao)(liao)(liao)(liao)送(song)料(liao)(liao)(liao)(liao)(liao)(liao)機(ji):有自動(dong)(dong)夾料(liao)(liao)(liao)(liao)(liao)(liao)送(song)料(liao)(liao)(liao)(liao)(liao)(liao)機(ji),自動(dong)(dong)取料(liao)(liao)(liao)(liao)(liao)(liao)送(song)料(liao)(liao)(liao)(liao)(liao)(liao)機(ji),自動(dong)(dong)上料(liao)(liao)(liao)(liao)(liao)(liao)送(song)料(liao)(liao)(liao)(liao)(liao)(liao)機(ji),全自動(dong)(dong)夾料(liao)(liao)(liao)(liao)(liao)(liao)送(song)料(liao)(liao)(liao)(liao)(liao)(liao)機(ji)。條料(liao)(liao)(liao)(liao)(liao)(liao)送(song)料(liao)(liao)(liao)(liao)(liao)(liao)機(ji)是根據客(ke)戶機(ji)床和材料(liao)(liao)(liao)(liao)(liao)(liao)量(liang)身定(ding)做。整疊材料(liao)(liao)(liao)(liao)(liao)(liao)疊放在料(liao)(liao)(liao)(liao)(liao)(liao)架,由(you)機(ji)械手(shou)自動(dong)(dong)搬運(yun)、自動(dong)(dong)送(song)料(liao)(liao)(liao)(liao)(liao)(liao)沖(chong)壓。如果材料(liao)(liao)(liao)(liao)(liao)(liao)間(jian)油(you)過多(duo)導(dao)致(zhi)兩片(pian)材料(liao)(liao)(liao)(liao)(liao)(liao)粘一起,由(you)客(ke)戶協助處理(li)。機(ji)械手(shou)安裝在機(ji)床模具兩側,模具開模距(ju)離需(xu)要大(da)于300mm。適合大(da)板材料(liao)(liao)(liao)(liao)(liao)(liao)自動(dong)(dong)開料(liao)(liao)(liao)(liao)(liao)(liao)、拉伸。
(3)卷料(liao)(liao)(liao)送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji):有(you)(you)伺(si)服(fu)(fu)送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji),三(san)合一送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji),空(kong)氣(qi)送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji),高速滾輪送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji),左右(you)搖(yao)擺送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji),伺(si)服(fu)(fu)偏擺送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji),整平送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji),左右(you)移位送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji)。卷料(liao)(liao)(liao)送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji)適(shi)合卷板(ban)材料(liao)(liao)(liao)的(de)連(lian)續性生產,連(lian)續性送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)的(de)一類送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji),可生產連(lian)續性的(de)卷料(liao)(liao)(liao)送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji)有(you)(you)空(kong)氣(qi)送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji),高速滾輪送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji),伺(si)服(fu)(fu)送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji),搖(yao)擺送(song)(song)(song)(song)(song)(song)料(liao)(liao)(liao)機(ji)(ji)。
(4)高(gao)速(su)滾輪(lun)送料(liao)(liao)(liao)(liao)機(ji):滾輪(lun)送料(liao)(liao)(liao)(liao)機(ji)是運(yun)(yun)用最廣(guang)泛的送料(liao)(liao)(liao)(liao)設備,其原理是通(tong)過連桿(gan)與沖床(chuang)(chuang)輸出軸連接,由沖床(chuang)(chuang)沖壓帶動其運(yun)(yun)轉,通(tong)過調(diao)整偏(pian)心盤的偏(pian)擺幅(fu)度來調(diao)節送料(liao)(liao)(liao)(liao)機(ji)的送料(liao)(liao)(liao)(liao)長度。高(gao)速(su)滾輪(lun)送料(liao)(liao)(liao)(liao)機(ji)優點(dian):送料(liao)(liao)(liao)(liao)精(jing)度高(gao),速(su)度快,無須額外(wai)供能,故障率極低。
(5)空氣(qi)(qi)送(song)料(liao)機(ji):空氣(qi)(qi)送(song)料(liao)機(ji)是沖壓行(xing)業(ye)最早使用的(de)一款送(song)料(liao)設備(bei),其原理是以氣(qi)(qi)源做動力(li),通過氣(qi)(qi)缸(gang)夾住材(cai)料(liao),由(you)氣(qi)(qi)缸(gang)的(de)伸縮行(xing)程來送(song)料(liao),調(diao)(diao)節送(song)料(liao)長(chang)度(du)則通過調(diao)(diao)氣(qi)(qi)缸(gang)的(de)行(xing)程的(de)長(chang)短來控制(zhi)的(de)。空氣(qi)(qi)送(song)料(liao)機(ji)優點(dian):操作簡(jian)便,安裝方便,價格實惠,能以最低的(de)價格實現自(zi)動化沖壓的(de)送(song)料(liao)設備(bei)。實際(ji)生產(chan)時(shi)主要用于對送(song)料(liao)要求精度(du)不(bu)高,速(su)度(du)不(bu)快的(de)沖壓制(zhi)品(pin)送(song)料(liao)。
送料機故障維修
1、送料機工作時振動很大
原因:原材料太彎;原材料未倒角;中心位(wei)錯位(wei)。
對(dui)策:盡(jin)量購買直的材(cai)料;材(cai)料尾部(bu)倒(dao)角;重新校對(dui)中心。
2、無法啟動
原因:電源(yuan)未接入。
對策:檢查電源是(shi)否連(lian)接好。
3、壓力不足
原因:液壓油量不足;電機是否正常工作;濾網堵塞;密(mi)封圈破(po)損。
對策:補充液壓油(you);檢查線路連接;更換濾蕊;更換密封(feng)圈。
4、換料時,棒材無法進入送料機內
原(yuan)因:后退時(shi)間設置太短,推桿不能(neng)完全退回到料(liao)管尾部。
對(dui)策:長按“設置(zhi)”鍵,再按“增加(jia)(jia)”增加(jia)(jia)后(hou)退(tui)時間,再按兩下“設置(zhi)”鍵回到工作狀態。
5、送料機送完料不報警或者提前報警
原因(yin):壓力不夠(gou);料(liao)管位置不對;電(dian)機是否正常工作。
對策:檢(jian)查油(you)量(liang);稍移(yi)動料管;檢(jian)查線路。