一、螺絲機是干什么用的
螺絲機是一種自動化鎖螺(luo)(luo)絲(si)(si)的小型機(ji)械,其動作(zuo)結(jie)構一般(ban)可(ke)分(fen)(fen)為(wei)供(gong)料部(bu)分(fen)(fen)與電(dian)批(pi)部(bu)分(fen)(fen)兩部(bu)分(fen)(fen),供(gong)料部(bu)分(fen)(fen)又(you)(you)稱為(wei)螺(luo)(luo)絲(si)(si)排列機(ji),螺(luo)(luo)絲(si)(si)供(gong)給機(ji),負責篩選(xuan)并提(ti)供(gong)螺(luo)(luo)絲(si)(si),電(dian)批(pi)部(bu)分(fen)(fen)負責取螺(luo)(luo)絲(si)(si)和鎖固螺(luo)(luo)絲(si)(si)。螺(luo)(luo)絲(si)(si)機(ji)的產生既提(ti)升了作(zuo)業(ye)效率又(you)(you)降低了人工(gong)作(zuo)業(ye)強度,廣泛(fan)應用(yong)于電(dian)子產業(ye)。一機(ji)可(ke)適用(yong)多種規(gui)格螺(luo)(luo)絲(si)(si)。
二、自動鎖螺絲機操作流程
1、供料
采用(yong)滾筒、鉤螺絲(si)、渦輪、振(zhen)動盤、等方式上(shang)料,將螺絲(si)按順序排列到(dao)振(zhen)動導軌上(shang),輸送到(dao)螺絲(si)分(fen)(fen)配系統,將分(fen)(fen)配好的螺絲(si)通過(guo)氣管壓力作(zuo)用(yong)輸送到(dao)鎖嘴。人工將螺絲(si)倒入送料機構的倉槽內。
2、鎖付
電(dian)(dian)批(pi)在(zai)臺面(mian)的空(kong)間內上下(xia)左右前后任意移(yi)動(dong)(dong)(dong)(dong)(dong),主軸有上下(xia)限位(wei)器,將(jiang)批(pi)嘴移(yi)動(dong)(dong)(dong)(dong)(dong)到螺(luo)(luo)絲(si)孔上方(fang)然后將(jiang)限位(wei)器固(gu)定好,保證批(pi)嘴不會接觸(chu)產(chan)品(pin)而刮(gua)花(hua)產(chan)品(pin),對正螺(luo)(luo)絲(si)孔后機器帶動(dong)(dong)(dong)(dong)(dong)電(dian)(dian)批(pi)向下(xia)壓,電(dian)(dian)批(pi)有下(xia)壓啟動(dong)(dong)(dong)(dong)(dong)功能,螺(luo)(luo)絲(si)接觸(chu)到螺(luo)(luo)絲(si)孔自(zi)(zi)(zi)動(dong)(dong)(dong)(dong)(dong)啟動(dong)(dong)(dong)(dong)(dong)電(dian)(dian)批(pi),并完成(cheng)鎖付(fu),鎖付(fu)結束電(dian)(dian)批(pi)自(zi)(zi)(zi)動(dong)(dong)(dong)(dong)(dong)停止轉動(dong)(dong)(dong)(dong)(dong),機器將(jiang)電(dian)(dian)批(pi)抬起,螺(luo)(luo)絲(si)自(zi)(zi)(zi)動(dong)(dong)(dong)(dong)(dong)送到批(pi)嘴,自(zi)(zi)(zi)動(dong)(dong)(dong)(dong)(dong)鎖螺(luo)(luo)絲(si)機將(jiang)電(dian)(dian)批(pi)移(yi)動(dong)(dong)(dong)(dong)(dong)到下(xia)一個螺(luo)(luo)絲(si)孔繼續鎖螺(luo)(luo)絲(si)。
由送料機構將(jiang)(jiang)(jiang)螺絲排(pai)序并通過分配器分配螺絲,管(guan)道將(jiang)(jiang)(jiang)螺絲送到電動(dong)(dong)或(huo)氣動(dong)(dong)起子。最后由電動(dong)(dong)或(huo)氣動(dong)(dong)起子將(jiang)(jiang)(jiang)螺絲鎖入產品中的鎖付系統。
三、自動螺絲機使用注意事項
1、應保持(chi)電批(pi)鼻(bi)嘴(zui)在(zai)電批(pi)嘴(zui)上的滑動順暢,否(fou)則會使螺絲不易進入到(dao)電批(pi)鼻(bi)嘴(zui),影響到(dao)機器的使用。
2、不(bu)可折彎(wan)(wan)螺(luo)絲(si)輸(shu)送管,否則(ze)會使螺(luo)絲(si)在螺(luo)絲(si)輸(shu)送過程中卡在折彎(wan)(wan)處。
3、一(yi)定(ding)要等電(dian)批(pi)扭(niu)力(li)達到設定(ding)扭(niu)力(li),電(dian)批(pi)自動(dong)停止后再提起(qi)電(dian)批(pi),否則機(ji)器不會動(dong)作(zuo),輸送一(yi)粒螺(luo)絲到電(dian)批(pi)鼻嘴待鎖。
4、如發現機器沒(mei)送(song)一(yi)粒螺絲(si)到電批鼻嘴待鎖(suo),可(ke)重(zhong)復打一(yi)次上一(yi)鎖(suo)好的螺絲(si),或手動(dong)一(yi)次手動(dong)送(song)螺絲(si)按(an)鈕(niu),讓(rang)機器送(song)一(yi)粒螺絲(si)到電批鼻嘴待鎖(suo)。
5、氣壓不(bu)可(ke)調得太(tai)大,否(fou)則只會(hui)加(jia)速電批鼻嘴的磨(mo)損速度。
6、軌道(dao)振動力不可(ke)調得太大,否則螺絲易(yi)在螺絲軌道(dao)上擠出軌道(dao),影響(xiang)機器的穩定(ding)性。
7、螺(luo)絲尺寸要求(qiu):L>1.2D。