【電(dian)動叉(cha)車安(an)全操(cao)作規程】電(dian)動叉(cha)車駕駛操(cao)作安(an)全規范(fan) 電(dian)動叉(cha)車操(cao)作安(an)全

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電動叉車安全操作規程

電動叉車安裝調試

起動電(dian)(dian)動叉車(che)之(zhi)前必須檢(jian)(jian)查(cha)所有(you)零部件是否(fou)處于完好狀態，檢(jian)(jian)查(cha)所有(you)操作元件及安全裝(zhuang)置的性(xing)能(neng)。移動叉車(che)只能(neng)用(yong)蓄電(dian)(dian)池產生的電(dian)(dian)流，絕不能(neng)用(yong)整流交(jiao)流電(dian)(dian)以免(mian)損壞電(dian)(dian)子元件。

移(yi)(yi)動(dong)(dong)(dong)(dong)叉車之(zhi)前(qian)必須要檢(jian)查(cha)剎車及電池是否(fou)完全充電。打開電鎖，將(jiang)操控(kong)舵移(yi)(yi)到它的運動(dong)(dong)(dong)(dong)位置(zhi)(zhi)，緩慢轉(zhuan)動(dong)(dong)(dong)(dong)加(jia)速(su)器(qi)(qi)，向(xiang)(xiang)相應的工作區域移(yi)(yi)動(dong)(dong)(dong)(dong)。向(xiang)(xiang)前(qian)轉(zhuan)動(dong)(dong)(dong)(dong)加(jia)速(su)器(qi)(qi)則叉車向(xiang)(xiang)前(qian)行(xing)駛，向(xiang)(xiang)后轉(zhuan)動(dong)(dong)(dong)(dong)加(jia)速(su)器(qi)(qi)則向(xiang)(xiang)后行(xing)駛，加(jia)速(su)器(qi)(qi)回到中間位置(zhi)(zhi)則停(ting)車。啟、停(ting)或改變運動(dong)(dong)(dong)(dong)應緩慢，因為突然運動(dong)(dong)(dong)(dong)可能引起危險（由(you)于慣性(xing)作用(yong)，尤其是高(gao)速(su)行(xing)走(zou)時(shi)）。叉車行(xing)走(zou)時(shi)載荷應在低的位置(zhi)(zhi)，貨叉離地高(gao)度不得(de)超(chao)過(guo)300mm，狹窄通道或彎曲道路(lu)應減速(su)。

電動叉車的堆垛操作

1）載荷在(zai)低位，小心地靠(kao)近(jin)擱架(jia)（站臺必須豎起，駕(jia)駛員站在(zai)地面操(cao)作(zuo)）。

2）確定叉(cha)車前腿可在(zai)托盤(pan)或擱架下自由活動。

3）舉(ju)升(sheng)載荷直到(dao)它升(sheng)到(dao)擱架(jia)上方位置。

4）緩慢(man)向(xiang)前(qian)移動(dong)電動(dong)叉車，當載(zai)荷處于擱架上方(fang)時(shi)停下(xia)，降低貨叉以便從(cong)托(tuo)盤下(xia)退出，確定載(zai)荷是安(an)全放置的(de)，退時(shi)不(bu)得施加力到下(xia)面(mian)的(de)擱架上。

5）緩(huan)慢后退，確保(bao)托盤穩定地保(bao)持在擱(ge)架上。

6）降低貨叉(cha)回到運動位置。

電動叉車的卸載操作

1）降(jiang)低貨叉正交接近擱架，然后進(jin)入其底部。

2）貨叉從擱架(jia)底部(bu)退出。

3）將貨叉升至要(yao)求高(gao)度，確定(ding)貨叉容(rong)易進(jin)入托(tuo)(tuo)盤下面(mian)，緩慢接近要(yao)卸貨物托(tuo)(tuo)盤直到載荷被安全地放(fang)置(zhi)在(zai)貨叉上。

4）起(qi)升貨(huo)叉(cha)直到托盤被(bei)從擱架上舉起(qi)。

5）緩慢后移退出通道。

6）緩慢降低(di)載荷同(tong)時確定貨(huo)叉(cha)在下(xia)降過(guo)程中不會碰(peng)到(dao)障礙物(wu)。

電動叉車蓄電池充電操作

電(dian)池(chi)(chi)的(de)(de)檢查(cha)、充電(dian)及替換必須由(you)專業人(ren)員的(de)(de)按照說明(ming)進行。充電(dian)場所(suo)必須保持(chi)通風(feng)良好，電(dian)動叉車或充電(dian)器附近嚴禁煙火或有(you)易燃(ran)、易產生火花的(de)(de)物質。電(dian)池(chi)(chi)重量及尺(chi)寸會影響叉車的(de)(de)穩定(ding)性，因此，如果要裝一(yi)個非標電(dian)池(chi)(chi)，明(ming)智(zhi)地做法是與(yu)制造高聯系，取得相關的(de)(de)認可(ke)。

開始(shi)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)前檢查電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)溫(wen)度(du)，應低(di)于30℃，電(dian)(dian)(dian)(dian)(dian)(dian)解液液面不低(di)于隔板(ban)（如(ru)低(di)于隔板(ban)，用蒸餾水加注到擋板(ban)），然后(hou)檢查導(dao)線性能。把(ba)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)插(cha)座（A）連(lian)接到充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)器(qi)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)插(cha)頭(tou)(tou)（B）上(shang)將充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)裝置形狀(zhuang)置于打開（ON）位置。充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)期(qi)間(jian)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)溫(wen)度(du)不得超過(guo)45℃，如(ru)超出(chu)，停止(zhi)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)，讓電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)冷卻下來(lai)，然后(hou)以(yi)較低(di)電(dian)(dian)(dian)(dian)(dian)(dian)流重(zhong)新開始(shi)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)。充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)結束充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)器(qi)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)流斷開，“停止(zhi)（STOP）”燈亮。此時，開關(guan)關(guan)閉(bi)，可從充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)器(qi)插(cha)頭(tou)(tou)（B）中拔掉電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)插(cha)座（A）。

正常充(chong)電(dian)(dian)能學持續14～16小時，充(chong)電(dian)(dian)后各單(dan)體蓄電(dian)(dian)池的電(dian)(dian)解液密度應達到1.27～1.29kg/1.25℃；各大單(dan)體蓄電(dian)(dian)池的電(dian)(dian)壓大約為2.7V。明智的做法是每個工(gong)作天后對電(dian)(dian)池進行再充(chong)電(dian)(dian)。

警告：電(dian)池絕不允許完全放(fang)電(dian)！避免部分充(chong)(chong)電(dian)，允許充(chong)(chong)到充(chong)(chong)電(dian)器發出充(chong)(chong)電(dian)完成信號。

電動叉車更換電池的操作

1）拆(chai)掉(diao)電池固(gu)定螺(luo)釘。

2）從(cong)電(dian)池接線端除去電(dian)纜。

3）滑出(chu)(chu)或吊(diao)出(chu)(chu)電池(chi)。

4）按上(shang)面指(zhi)示(shi)的逆(ni)過程安(an)裝電池(chi)，緊固并正(zheng)確(que)連接。

（替換(huan)的(de)電池必須是相同的(de)型號）

注意事項

1）充電應在通風良好的地方，打開上蓋或將電池從叉(cha)車中取出。

2）決不允許將電池(chi)暴露給(gei)明(ming)火(huo)，形(xing)成(cheng)的(de)爆炸氣體(ti)可能(neng)引起火(huo)災。

3）決(jue)不能做(zuo)臨時(shi)接線或(huo)錯(cuo)誤接線。

4）接線端必(bi)須張緊(jin)不得剝落，電纜絕緣必(bi)須可靠(kao)。

5）電池要保持清潔、干燥，用抗(kang)靜(jing)電布去塵。

6）不能在電(dian)池上放置工(gong)具或其(qi)它金屬(shu)物體。

7）充(chong)電期(qi)間(jian)電解液的溫度不得超過45℃。

8）充(chong)電結束(shu)要(yao)檢查電解液液面，應(ying)高出隔(ge)板(ban)15mm，正常情況下，一般一個星期補注(zhu)一次蒸餾水。

9）避免皮膚和酸液接觸(chu)，一(yi)旦接觸(chu)用大量肥皂水或請教醫生。

10）廢舊(jiu)電池應按當地有關(guan)規定處理。

電動叉車維修保養

電動叉(cha)車的維修保養必須由專業人(ren)員進行，一(yi)年至少要(yao)做(zuo)一(yi)次全面檢(jian)查(cha)，每次保養作業之后，要(yao)對叉(cha)車及其安(an)全裝置的性能進行檢(jian)查(cha)。定(ding)期檢(jian)查(cha)叉(cha)車以免冒停(ting)機或傷人(ren)的危(wei)險。