【電動叉車(che)安全(quan)操作規程】電動叉車(che)駕駛(shi)操作安全(quan)規范 電動叉車(che)操作安全(quan)
電動叉車安全操作規程
電動叉車安裝調試
起動(dong)電(dian)(dian)動(dong)叉車之前必須(xu)檢查(cha)所有零部件(jian)(jian)是否處于(yu)完(wan)好狀態,檢查(cha)所有操(cao)作元(yuan)件(jian)(jian)及安全裝置(zhi)的性能(neng)。移動(dong)叉車只能(neng)用(yong)蓄電(dian)(dian)池產生的電(dian)(dian)流(liu),絕不(bu)能(neng)用(yong)整流(liu)交(jiao)流(liu)電(dian)(dian)以免損壞電(dian)(dian)子元(yuan)件(jian)(jian)。
移動(dong)叉車(che)之前必須要檢查剎車(che)及電池(chi)是否完全充電。打開電鎖(suo),將操控舵移到(dao)它的(de)(de)運動(dong)位(wei)置,緩(huan)(huan)慢轉動(dong)加(jia)(jia)速(su)器(qi),向相應的(de)(de)工作(zuo)區域移動(dong)。向前轉動(dong)加(jia)(jia)速(su)器(qi)則(ze)叉車(che)向前行(xing)(xing)駛,向后(hou)轉動(dong)加(jia)(jia)速(su)器(qi)則(ze)向后(hou)行(xing)(xing)駛,加(jia)(jia)速(su)器(qi)回到(dao)中間(jian)位(wei)置則(ze)停車(che)。啟、停或改(gai)變(bian)運動(dong)應緩(huan)(huan)慢,因為突然運動(dong)可能引起(qi)危險(由于(yu)慣性(xing)作(zuo)用,尤其(qi)是高速(su)行(xing)(xing)走(zou)時)。叉車(che)行(xing)(xing)走(zou)時載荷應在低的(de)(de)位(wei)置,貨叉離地(di)高度不得超過(guo)300mm,狹窄通道(dao)或彎曲道(dao)路應減速(su)。
電動叉車的堆垛操作
1)載荷(he)在低位,小心(xin)地(di)靠近擱(ge)架(站(zhan)臺必須豎起(qi),駕駛員(yuan)站(zhan)在地(di)面操(cao)作)。
2)確(que)定叉車前腿(tui)可在托盤或擱架(jia)下自(zi)由活(huo)動。
3)舉升載荷(he)直到它升到擱(ge)架上方位置。
4)緩慢向前(qian)移動電(dian)動叉(cha)車,當載荷處于擱(ge)架上(shang)方時停下,降(jiang)低貨叉(cha)以便從托盤下退(tui)出(chu),確定載荷是安(an)全放置的(de),退(tui)時不(bu)得(de)施加力到下面的(de)擱(ge)架上(shang)。
5)緩慢(man)后退,確(que)保托盤穩定地保持在(zai)擱(ge)架上(shang)。
6)降低貨叉(cha)回到(dao)運動位置(zhi)。
電動叉車的卸載操作
1)降低貨叉正交接近(jin)擱架(jia),然(ran)后進入其底部。
2)貨叉從擱架底部退(tui)出。
3)將貨(huo)(huo)叉(cha)升(sheng)至要(yao)求高度,確定貨(huo)(huo)叉(cha)容易進入托(tuo)盤(pan)下面,緩(huan)慢接近要(yao)卸貨(huo)(huo)物(wu)托(tuo)盤(pan)直(zhi)到載荷被安(an)全地放置(zhi)在貨(huo)(huo)叉(cha)上。
4)起升貨叉直到托盤被從擱架上舉起。
5)緩慢后移退出通道。
6)緩(huan)慢降低(di)載荷同(tong)時確(que)定(ding)貨(huo)叉(cha)在下降過程中不會(hui)碰到障礙物。
電動叉車蓄電池充電操作
電(dian)(dian)池(chi)的(de)(de)檢查、充(chong)電(dian)(dian)及替換必(bi)須由專業人員的(de)(de)按(an)照說明(ming)進行。充(chong)電(dian)(dian)場所(suo)必(bi)須保持通風良好,電(dian)(dian)動叉車或充(chong)電(dian)(dian)器附近嚴禁(jin)煙(yan)火(huo)或有易(yi)燃、易(yi)產(chan)生火(huo)花的(de)(de)物質。電(dian)(dian)池(chi)重(zhong)量及尺(chi)寸會影響叉車的(de)(de)穩定性,因(yin)此(ci),如果要裝一個非(fei)標電(dian)(dian)池(chi),明(ming)智(zhi)地做法是與制造(zao)高聯系,取得相關的(de)(de)認可。
開(kai)(kai)始(shi)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)前檢查電(dian)(dian)(dian)池溫度,應低(di)于30℃,電(dian)(dian)(dian)解液(ye)液(ye)面不低(di)于隔(ge)板(ban)(如低(di)于隔(ge)板(ban),用蒸餾水加注(zhu)到(dao)擋(dang)板(ban)),然(ran)后檢查導(dao)線性能。把(ba)電(dian)(dian)(dian)池充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)插(cha)(cha)座(A)連(lian)接到(dao)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)器充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)插(cha)(cha)頭(B)上將充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)裝(zhuang)置形(xing)狀置于打開(kai)(kai)(ON)位(wei)置。充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)期(qi)間(jian)電(dian)(dian)(dian)池溫度不得超過(guo)45℃,如超出,停止充(chong)(chong)(chong)(chong)電(dian)(dian)(dian),讓電(dian)(dian)(dian)池冷卻下來,然(ran)后以較低(di)電(dian)(dian)(dian)流重新開(kai)(kai)始(shi)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)。充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)結束充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)器充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流斷開(kai)(kai),“停止(STOP)”燈(deng)亮。此時(shi),開(kai)(kai)關關閉,可(ke)從充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)器插(cha)(cha)頭(B)中拔掉電(dian)(dian)(dian)池插(cha)(cha)座(A)。
正常充電(dian)(dian)(dian)能學持續14~16小時,充電(dian)(dian)(dian)后各單(dan)體蓄電(dian)(dian)(dian)池(chi)(chi)的(de)電(dian)(dian)(dian)解液密度應(ying)達到1.27~1.29kg/1.25℃;各大單(dan)體蓄電(dian)(dian)(dian)池(chi)(chi)的(de)電(dian)(dian)(dian)壓(ya)大約為2.7V。明智的(de)做法是每個工作天后對電(dian)(dian)(dian)池(chi)(chi)進(jin)行再充電(dian)(dian)(dian)。
警(jing)告(gao):電(dian)池絕不允許完全放電(dian)!避免部分(fen)充(chong)電(dian),允許充(chong)到充(chong)電(dian)器發(fa)出(chu)充(chong)電(dian)完成信號。
電動叉車更換電池的操作
1)拆掉電池(chi)固(gu)定螺釘(ding)。
2)從電池接(jie)線端除去電纜(lan)。
3)滑出或吊出電池。
4)按上(shang)面指(zhi)示的逆過程安(an)裝電(dian)池(chi),緊(jin)固并(bing)正確連接。
(替換的(de)電池必(bi)須是相同的(de)型號)
注意事項
1)充電(dian)應在(zai)通(tong)風良好的地方,打開上蓋(gai)或將(jiang)電(dian)池從(cong)叉車(che)中(zhong)取(qu)出。
2)決(jue)不允(yun)許(xu)將電池暴露給明火,形(xing)成的爆炸氣體可能引起火災。
3)決不能(neng)做臨時接(jie)線(xian)或(huo)錯誤接(jie)線(xian)。
4)接線端必(bi)須(xu)張(zhang)緊(jin)不得(de)剝落(luo),電纜(lan)絕(jue)緣必(bi)須(xu)可靠(kao)。
5)電池要保持清潔、干燥,用(yong)抗靜電布去塵。
6)不能在電池上放置工具或其它金屬物體。
7)充電(dian)期間電(dian)解液的(de)溫度(du)不得超(chao)過45℃。
8)充電(dian)結束(shu)要檢查電(dian)解液液面(mian),應高出(chu)隔板15mm,正常情(qing)況下,一般一個(ge)星期補注一次蒸餾水。
9)避免皮膚和酸液接(jie)觸,一旦(dan)接(jie)觸用大量肥皂水或請教醫(yi)生。
10)廢舊電池(chi)應按當地有(you)關(guan)規定處理。
電動叉車維修保養
電動叉車的維修(xiu)保(bao)養(yang)必須由(you)專業(ye)人員進行,一年至少要(yao)做一次全(quan)(quan)面檢(jian)查,每次保(bao)養(yang)作(zuo)業(ye)之(zhi)后,要(yao)對叉車及其安全(quan)(quan)裝(zhuang)置的性能進行檢(jian)查。定期檢(jian)查叉車以免冒停機或傷(shang)人的危險(xian)。