一、怎么調試點膠機
為了(le)讓(rang)生產的(de)(de)效率更高(gao)(gao)(gao),全(quan)自動(dong)點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)機(ji)(ji)在(zai)(zai)在(zai)(zai)正式投入生產之(zhi)前是需(xu)要花點(dian)(dian)(dian)(dian)時(shi)間去(qu)調(diao)(diao)(diao)試(shi)的(de)(de),尤其是要去(qu)設置(zhi)程序,同時(shi)有很(hen)多的(de)(de)配件都需(xu)要調(diao)(diao)(diao)試(shi),點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)機(ji)(ji)的(de)(de)調(diao)(diao)(diao)試(shi)方(fang)法是:1、機(ji)(ji)臺擺放位置(zhi)的(de)(de)水平:點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)機(ji)(ji)的(de)(de)調(diao)(diao)(diao)試(shi)要保(bao)持點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)機(ji)(ji)平臺水平度(du),打好平臺水平相當于調(diao)(diao)(diao)試(shi)好了(le)一半(ban),不然則容易(yi)出現點(dian)(dian)(dian)(dian)偏(pian)、多膠(jiao)(jiao)(jiao)(jiao)(jiao)少(shao)膠(jiao)(jiao)(jiao)(jiao)(jiao)、溢膠(jiao)(jiao)(jiao)(jiao)(jiao)等問題。2、選(xuan)擇合(he)適的(de)(de)針頭:自動(dong)點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)機(ji)(ji)針頭內部的(de)(de)直(zhi)徑(jing)應該和(he)膠(jiao)(jiao)(jiao)(jiao)(jiao)點(dian)(dian)(dian)(dian)直(zhi)徑(jing)的(de)(de)1/2左右,可根據(ju)產品(pin)(pin)大小來(lai)選(xuan)取(qu)合(he)適的(de)(de)點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)針頭。3、點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)針頭與點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)位置(zhi)的(de)(de)高(gao)(gao)(gao)度(du)距(ju)離調(diao)(diao)(diao)節(jie)(jie):點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)機(ji)(ji)需(xu)要調(diao)(diao)(diao)試(shi)點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)高(gao)(gao)(gao)度(du),針尖到產品(pin)(pin)的(de)(de)距(ju)離過高(gao)(gao)(gao),會(hui)出現拉膠(jiao)(jiao)(jiao)(jiao)(jiao)問題;點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)高(gao)(gao)(gao)度(du)太(tai)低(di)又(you)會(hui)出現針頭沾膠(jiao)(jiao)(jiao)(jiao)(jiao)、爬(pa)膠(jiao)(jiao)(jiao)(jiao)(jiao)、膠(jiao)(jiao)(jiao)(jiao)(jiao)量(liang)不均勻等問題。4、出膠(jiao)(jiao)(jiao)(jiao)(jiao)時(shi)間的(de)(de)調(diao)(diao)(diao)試(shi):自動(dong)點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)機(ji)(ji)的(de)(de)點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)量(liang)的(de)(de)設定應該為產品(pin)(pin)間距(ju)的(de)(de)1/2,保(bao)證有足夠的(de)(de)點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)量(liang)粘貼組件,防止過多的(de)(de)膠(jiao)(jiao)(jiao)(jiao)(jiao)水滲出;調(diao)(diao)(diao)試(shi)出膠(jiao)(jiao)(jiao)(jiao)(jiao)時(shi)間可以(yi)控(kong)(kong)制(zhi)(zhi)好點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)量(liang)。5、壓(ya)(ya)力(li)(li)設定調(diao)(diao)(diao)試(shi):點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)機(ji)(ji)的(de)(de)控(kong)(kong)制(zhi)(zhi)器把壓(ya)(ya)力(li)(li)提供給膠(jiao)(jiao)(jiao)(jiao)(jiao)管和(he)針頭,通過調(diao)(diao)(diao)節(jie)(jie)點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)機(ji)(ji)壓(ya)(ya)力(li)(li)大小,可以(yi)控(kong)(kong)制(zhi)(zhi)出膠(jiao)(jiao)(jiao)(jiao)(jiao)量(liang)和(he)點(dian)(dian)(dian)(dian)膠(jiao)(jiao)(jiao)(jiao)(jiao)的(de)(de)速度(du)。6、膠(jiao)(jiao)(jiao)(jiao)(jiao)水溫度(du)控(kong)(kong)制(zhi)(zhi):一般環(huan)氧樹(shu)脂膠(jiao)(jiao)(jiao)(jiao)(jiao)水應保(bao)存在(zai)(zai)0~5℃的(de)(de)冰箱中,使(shi)(shi)用(yong)時(shi)提前半(ban)小時(shi)拿(na)出,使(shi)(shi)膠(jiao)(jiao)(jiao)(jiao)(jiao)水溫度(du)與工作(zuo)環(huan)境一致(zhi),膠(jiao)(jiao)(jiao)(jiao)(jiao)水的(de)(de)使(shi)(shi)用(yong)溫度(du)應為23℃~25℃。
二、點膠機的作用是什么
點(dian)(dian)膠(jiao)(jiao)機(ji)(ji)是(shi)用(yong)于對(dui)(dui)流體(ti)進(jin)行(xing)控制,并(bing)將(jiang)流體(ti)點(dian)(dian)滴、涂覆(fu)于產(chan)品(pin)表面(mian)或產(chan)品(pin)內(nei)部(bu)的自動化(hua)機(ji)(ji)器,主要應用(yong)于電(dian)(dian)子行(xing)業、照(zhao)明行(xing)業、汽車行(xing)業、工業電(dian)(dian)氣(qi)、太陽能光伏、建筑工程等領(ling)域(yu),其作用(yong)主要有:1、對(dui)(dui)物(wu)體(ti)進(jin)行(xing)點(dian)(dian)膠(jiao)(jiao)固定(ding)粘合,如(ru)汽車五金件、手機(ji)(ji)屏(ping)幕(mu)、攝(she)像頭(tou)、擴音器等的固定(ding)粘合。2、對(dui)(dui)物(wu)體(ti)表面(mian)進(jin)行(xing)點(dian)(dian)膠(jiao)(jiao)標識,比(bi)如(ru)制作服裝圖(tu)案(an)、產(chan)品(pin)logo、鍵盤字(zi)母(mu)等。3、對(dui)(dui)電(dian)(dian)路板等精(jing)密(mi)部(bu)件進(jin)行(xing)點(dian)(dian)膠(jiao)(jiao)導電(dian)(dian),使用(yong)專門(men)的導電(dian)(dian)膠(jiao)(jiao),對(dui)(dui)半(ban)導體(ti)、PCB板、芯片進(jin)行(xing)點(dian)(dian)膠(jiao)(jiao)導電(dian)(dian)。
三、點膠機有哪些重要的參數
點(dian)膠(jiao)機(ji)作為(wei)一種(zhong)機(ji)械(xie)設備,有相應的參(can)數(shu),點(dian)膠(jiao)機(ji)的基本參(can)數(shu)有軸數(shu)、重(zhong)復(fu)精度(du)、傳動(dong)系統(tong)、最大負載、點(dian)膠(jiao)范(fan)(fan)圍、編程方(fang)式、程序記(ji)錄容(rong)量(liang)(liang)、移動(dong)速度(du)、供氣量(liang)(liang)要求、操作模式、傳動(dong)方(fang)式、訊號外部控制接(jie)口等(deng),在這些基礎參(can)數(shu)中,點(dian)膠(jiao)范(fan)(fan)圍、重(zhong)復(fu)精度(du)、移動(dong)速度(du)、操作系統(tong)、編程方(fang)式等(deng)是(shi)點(dian)膠(jiao)機(ji)比較重(zhong)要的參(can)數(shu)。
四、點膠機多少錢一臺
市場上的點膠機價格主要影響因素有:使用的配件、點膠機的生產工藝、點膠機設備的功能特性、自動化程度、品牌、售后服務等方面,大部分點膠機是定制的,價格從幾萬元到十幾萬不等,通常是根據客戶的需求確定價格,選購時,要注意綜合考慮膠水、點膠工藝、工作效率和環境以及成本四個因素,選擇正規優質的點膠機品牌購買(mai)或定做點(dian)膠(jiao)機(ji)。