2022年(nian)5月23日，國內首條測井裝備(bei)全流程智能化加工生產線投產。
在中(zhong)油測井西(xi)安產業化(hua)工(gong)房內筆者看(kan)到，隨著生(sheng)產調度員(yuan)按下(xia)發送生(sheng)產訂單(dan)的(de)(de)回車鍵，程序自動分(fen)析，智能(neng)分(fen)配(pei)合適的(de)(de)加工(gong)原料(liao)(liao)并(bing)定位，生(sheng)產指令直達(da)測井裝(zhuang)備智能(neng)化(hua)加工(gong)線，機(ji)械臂輕松靈(ling)活(huo)地從原料(liao)(liao)庫中(zhong)夾起長達(da)2.3米(mi)、直徑130毫米(mi)、重(zhong)(zhong)達(da)200千(qian)克的(de)(de)測井儀器(qi)重(zhong)(zhong)型部件原料(liao)(liao)并(bing)送入(ru)數控加工(gong)設(she)備。經過2個小(xiao)時的(de)(de)整體削切、內腔銑(xian)磨，一件精(jing)度控制(zhi)在0.05微米(mi)的(de)(de)整裝(zhuang)巖性密度儀器(qi)下(xia)外(wai)殼體下(xia)線并(bing)被(bei)自動送回庫位。
這(zhe)條生(sheng)產線(xian)全部采用智(zhi)能化(hua)設備，全流(liu)(liu)程實現無人(ren)化(hua)生(sheng)產，在大幅降低勞動(dong)強度的同時，有效提高了加工質量與效率。這(zhe)也是國(guo)內石(shi)油行業第一條全流(liu)(liu)程少人(ren)值守的測井裝備智(zhi)能化(hua)加工生(sheng)產線(xian)。
2020年(nian)(nian)起(qi)，中(zhong)(zhong)油測井(jing)致力于測井(jing)裝(zhuang)備自動(dong)(dong)化(hua)(hua)(hua)(hua)(hua)加工(gong)(gong)技(ji)術(shu)研究，先后攻克多項(xiang)工(gong)(gong)藝技(ji)術(shu)難題(ti)，建(jian)成“高(gao)(gao)(gao)精(jing)度、高(gao)(gao)(gao)效率(lv)(lv)、全流(liu)程、全數字(zi)化(hua)(hua)(hua)(hua)(hua)”的第(di)一(yi)條(tiao)自動(dong)(dong)化(hua)(hua)(hua)(hua)(hua)加工(gong)(gong)生(sheng)產(chan)線(xian)(xian)。在(zai)穩步(bu)(bu)跨出自動(dong)(dong)化(hua)(hua)(hua)(hua)(hua)的第(di)一(yi)步(bu)(bu)后，中(zhong)(zhong)油測井(jing)于2022年(nian)(nian)進一(yi)步(bu)(bu)深化(hua)(hua)(hua)(hua)(hua)自動(dong)(dong)化(hua)(hua)(hua)(hua)(hua)生(sheng)產(chan)線(xian)(xian)集成優化(hua)(hua)(hua)(hua)(hua)、生(sheng)產(chan)線(xian)(xian)數字(zi)雙(shuang)胞胎仿真(zhen)、數字(zi)化(hua)(hua)(hua)(hua)(hua)自動(dong)(dong)化(hua)(hua)(hua)(hua)(hua)數據(ju)鏈(lian)集成等(deng)多項(xiang)新的技(ji)術(shu)工(gong)(gong)藝升級與應用(yong)，實現(xian)了(le)儀器(qi)零件排產(chan)、儲存、運(yun)轉、加工(gong)(gong)、檢測的全流(liu)程自動(dong)(dong)化(hua)(hua)(hua)(hua)(hua)制造，并形成“一(yi)體兩(liang)線(xian)(xian)三(san)化(hua)(hua)(hua)(hua)(hua)”的特色技(ji)術(shu)。“一(yi)體兩(liang)線(xian)(xian)三(san)化(hua)(hua)(hua)(hua)(hua)”，即能夠采用(yong)1套軟(ruan)件系統“一(yi)體”調度，“兩(liang)條(tiao)生(sheng)產(chan)線(xian)(xian)”少人值守(shou)自動(dong)(dong)化(hua)(hua)(hua)(hua)(hua)加工(gong)(gong)，體現(xian)出全過程數字(zi)化(hua)(hua)(hua)(hua)(hua)、全工(gong)(gong)序(xu)自動(dong)(dong)化(hua)(hua)(hua)(hua)(hua)、主排產(chan)智能化(hua)(hua)(hua)(hua)(hua)的“三(san)化(hua)(hua)(hua)(hua)(hua)”特點，提高(gao)(gao)(gao)生(sheng)產(chan)效率(lv)(lv)2.5倍，加工(gong)(gong)品類覆(fu)蓋了(le)從電(dian)纜裝(zhuang)備的小型、高(gao)(gao)(gao)精(jing)度結構件到隨(sui)鉆裝(zhuang)備的重型、復雜空間(jian)結構件。
截至5月27日，已具備39種儀器、289種零件的自動化加工能力。
