2022年5月23日,國內首條測井(jing)裝備全流程智(zhi)能化加工生產線投產。
在中(zhong)油測井(jing)西安產(chan)業化(hua)工房(fang)內筆者看到,隨著生產(chan)調(diao)度員(yuan)按下(xia)發送生產(chan)訂(ding)單的回車鍵,程(cheng)序自動(dong)分析,智能分配(pei)合適的加工原料并(bing)定位,生產(chan)指(zhi)令直達測井(jing)裝備智能化(hua)加工線,機械臂輕松靈活地從原料庫中(zhong)夾(jia)起長達2.3米、直徑130毫米、重達200千克的測井(jing)儀(yi)器重型(xing)部件原料并(bing)送入數控加工設備。經過2個(ge)小(xiao)時的整(zheng)體(ti)削切、內腔銑磨(mo),一件精度控制在0.05微(wei)米的整(zheng)裝巖性密度儀(yi)器下(xia)外殼體(ti)下(xia)線并(bing)被自動(dong)送回庫位。
這條生產線全部采用(yong)智(zhi)能(neng)(neng)化設備,全流(liu)程(cheng)實現無人(ren)化生產,在大(da)幅降低勞動強度(du)的(de)同時,有效提高了(le)加(jia)工質(zhi)量與效率。這也是(shi)國內石油行業第一條全流(liu)程(cheng)少人(ren)值守的(de)測(ce)井裝備智(zhi)能(neng)(neng)化加(jia)工生產線。
2020年起,中(zhong)(zhong)油測(ce)井致力于測(ce)井裝備(bei)自(zi)(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)加工(gong)(gong)技術研究(jiu),先后(hou)攻克多項工(gong)(gong)藝技術難(nan)題,建成(cheng)“高(gao)精度(du)、高(gao)效率(lv)、全(quan)(quan)流(liu)程、全(quan)(quan)數(shu)字化(hua)(hua)(hua)(hua)”的(de)(de)(de)(de)第一(yi)條自(zi)(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)加工(gong)(gong)生(sheng)產線(xian)。在(zai)穩步跨(kua)出自(zi)(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)的(de)(de)(de)(de)第一(yi)步后(hou),中(zhong)(zhong)油測(ce)井于2022年進一(yi)步深化(hua)(hua)(hua)(hua)自(zi)(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)生(sheng)產線(xian)集成(cheng)優化(hua)(hua)(hua)(hua)、生(sheng)產線(xian)數(shu)字雙胞胎(tai)仿真、數(shu)字化(hua)(hua)(hua)(hua)自(zi)(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)數(shu)據鏈集成(cheng)等多項新的(de)(de)(de)(de)技術工(gong)(gong)藝升級與(yu)應用,實現了儀器零件(jian)排(pai)產、儲存、運轉、加工(gong)(gong)、檢測(ce)的(de)(de)(de)(de)全(quan)(quan)流(liu)程自(zi)(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)制(zhi)造,并形成(cheng)“一(yi)體(ti)(ti)兩線(xian)三化(hua)(hua)(hua)(hua)”的(de)(de)(de)(de)特色技術。“一(yi)體(ti)(ti)兩線(xian)三化(hua)(hua)(hua)(hua)”,即(ji)能夠采用1套軟(ruan)件(jian)系(xi)統(tong)“一(yi)體(ti)(ti)”調(diao)度(du),“兩條生(sheng)產線(xian)”少人值守自(zi)(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)加工(gong)(gong),體(ti)(ti)現出全(quan)(quan)過程數(shu)字化(hua)(hua)(hua)(hua)、全(quan)(quan)工(gong)(gong)序自(zi)(zi)動(dong)(dong)化(hua)(hua)(hua)(hua)、主排(pai)產智能化(hua)(hua)(hua)(hua)的(de)(de)(de)(de)“三化(hua)(hua)(hua)(hua)”特點,提高(gao)生(sheng)產效率(lv)2.5倍,加工(gong)(gong)品(pin)類覆蓋了從電纜裝備(bei)的(de)(de)(de)(de)小(xiao)型、高(gao)精度(du)結構(gou)件(jian)到(dao)隨鉆裝備(bei)的(de)(de)(de)(de)重(zhong)型、復雜空間結構(gou)件(jian)。
截至5月27日,已具(ju)備39種儀(yi)器(qi)、289種零件(jian)的(de)自動化加工能力。