一、加工中心的價格是多少
加工中心,又稱CNC加工中心,是從數控銑床發展而來的機械設備,是用電子計數字化信號控制的自動加工設備,它的加工功能很強,不僅零件加工的適應性強、靈活性好,還能加工普通機床無法加工或很難加工的零件,加工精度高、加工質量穩定可靠,在高端裝備制造業領域應用廣泛。加工中心有許多不同的機型和配置,不同機型配置的加工中心,價格也有所不同,此外,使用的數控系統、規格大小、精度、軸數、刀庫選配等因素都會影響到其價格,一般在幾萬元到幾十萬元不等,建議聯系生產廠家進行具體價格確定。在選擇加工中心的時候,要注意考慮結構、傾斜旋轉軸精度、干涉防撞功能、聯動精度、工藝支持等因素,選擇正規優質的加工中心品牌廠家。
二、加工中心編程自學入門容易嗎
數(shu)控編(bian)程(cheng)是(shi)數(shu)控加(jia)工(gong)中(zhong)心加(jia)工(gong)準(zhun)備階段的主要內容之(zhi)一,它的作用就是(shi)通過編(bian)程(cheng)確定加(jia)工(gong)的程(cheng)序,讓加(jia)工(gong)中(zhong)心按照編(bian)寫的工(gong)藝流程(cheng)加(jia)工(gong)出成品的工(gong)件。一般來說,數(shu)控加(jia)工(gong)中(zhong)心的編(bian)程(cheng)并不算太(tai)難,參照編(bian)程(cheng)入門(men)書籍進行學習也可以入門(men),只不過花費的時間長一些,而且有問題(ti)也不知道怎(zen)么解決(jue);因此,條件允許(xu)的話,還是(shi)建(jian)議參加(jia)專門(men)的培訓班,或者在車間內有師傅(fu)帶比較好,這樣更容易(yi)入門(men)。
三、加工中心編程步驟
1、分析零(ling)(ling)件(jian)(jian)(jian)(jian)圖(tu)樣(yang):根據(ju)零(ling)(ling)件(jian)(jian)(jian)(jian)圖(tu)樣(yang),通過(guo)對零(ling)(ling)件(jian)(jian)(jian)(jian)的(de)(de)(de)材(cai)料、形狀、尺寸和(he)(he)(he)精度(du)、表面質量、毛坯情況和(he)(he)(he)熱處理(li)等要求(qiu)進(jin)(jin)行分析,明確(que)(que)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)內容和(he)(he)(he)耍求(qiu),選擇合適的(de)(de)(de)數(shu)(shu)控(kong)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)中(zhong)心。2、確(que)(que)定(ding)(ding)工(gong)(gong)(gong)(gong)(gong)藝過(guo)程(cheng)(cheng)(cheng)(cheng)(cheng):在分析零(ling)(ling)件(jian)(jian)(jian)(jian)圖(tu)樣(yang)的(de)(de)(de)基礎上,確(que)(que)定(ding)(ding)零(ling)(ling)件(jian)(jian)(jian)(jian)的(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)藝(如確(que)(que)定(ding)(ding)定(ding)(ding)位(wei)方式、選用(yong)(yong)工(gong)(gong)(gong)(gong)(gong)裝夾具等)和(he)(he)(he)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)路(lu)線(如確(que)(que)定(ding)(ding)對刀(dao)點(dian)、走(zou)刀(dao)路(lu)線等),并確(que)(que)定(ding)(ding)切削(xue)用(yong)(yong)量。3、數(shu)(shu)值計(ji)算(suan):數(shu)(shu)值計(ji)算(suan)就(jiu)是根據(ju)零(ling)(ling)件(jian)(jian)(jian)(jian)的(de)(de)(de)幾何(he)尺寸和(he)(he)(he)確(que)(que)定(ding)(ding)的(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)路(lu)線,計(ji)算(suan)數(shu)(shu)控(kong)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)所需的(de)(de)(de)輸(shu)(shu)(shu)(shu)入(ru)(ru)(ru)數(shu)(shu)據(ju);形狀簡(jian)單的(de)(de)(de)零(ling)(ling)件(jian)(jian)(jian)(jian)可以直接計(ji)算(suan),形狀復(fu)雜的(de)(de)(de)零(ling)(ling)件(jian)(jian)(jian)(jian)則需要借(jie)助(zhu)(zhu)計(ji)算(suan)機,使用(yong)(yong)相關(guan)軟件(jian)(jian)(jian)(jian)進(jin)(jin)行計(ji)算(suan)。4、編(bian)寫加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu):在完成工(gong)(gong)(gong)(gong)(gong)藝處理(li)和(he)(he)(he)數(shu)(shu)學處理(li)工(gong)(gong)(gong)(gong)(gong)作后,應根據(ju)所使用(yong)(yong)機床(chuang)的(de)(de)(de)數(shu)(shu)控(kong)系統(tong)的(de)(de)(de)指(zhi)令(ling)、程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu)段(duan)格式、工(gong)(gong)(gong)(gong)(gong)藝過(guo)程(cheng)(cheng)(cheng)(cheng)(cheng)、數(shu)(shu)值計(ji)算(suan)結果(guo)以及輔助(zhu)(zhu)操作要求(qiu),按(an)照(zhao)數(shu)(shu)控(kong)系統(tong)規定(ding)(ding)的(de)(de)(de)程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu)指(zhi)令(ling)及格式要求(qiu),逐段(duan)編(bian)寫零(ling)(ling)件(jian)(jian)(jian)(jian)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu)。5、程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu)輸(shu)(shu)(shu)(shu)入(ru)(ru)(ru):把編(bian)寫好(hao)的(de)(de)(de)程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu),輸(shu)(shu)(shu)(shu)入(ru)(ru)(ru)到數(shu)(shu)控(kong)系統(tong)中(zhong),常(chang)用(yong)(yong)的(de)(de)(de)方法(fa)有以下兩種:在數(shu)(shu)控(kong)銑床(chuang)操作面板(ban)上進(jin)(jin)行手工(gong)(gong)(gong)(gong)(gong)輸(shu)(shu)(shu)(shu)入(ru)(ru)(ru);利用(yong)(yong)DNC(數(shu)(shu)據(ju)傳(chuan)輸(shu)(shu)(shu)(shu))功能,先把程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu)錄入(ru)(ru)(ru)計(ji)算(suan)機,再由專用(yong)(yong)的(de)(de)(de)CNC傳(chuan)輸(shu)(shu)(shu)(shu)軟件(jian)(jian)(jian)(jian),把加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu)輸(shu)(shu)(shu)(shu)入(ru)(ru)(ru)數(shu)(shu)控(kong)系統(tong),然后再調出執行,或邊(bian)傳(chuan)輸(shu)(shu)(shu)(shu)邊(bian)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)。6、程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu)校驗:編(bian)制好(hao)的(de)(de)(de)程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu),必須進(jin)(jin)行程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu)運行檢查。加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)程(cheng)(cheng)(cheng)(cheng)(cheng)序(xu)(xu)一般應經過(guo)校驗和(he)(he)(he)試切削(xue)才能用(yong)(yong)于正式加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)。
四、加工中心刀具種類有哪些
加(jia)工中心使用的刀(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)(ju)一般(ban)是數控(kong)刀(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)(ju),種類眾(zhong)多,按結(jie)構可(ke)分為整體式、鑲嵌(qian)式、特殊型式,按材(cai)(cai)料可(ke)分為高速鋼刀(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)(ju)、硬質合金刀(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)(ju)、金剛石刀(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)(ju)、其他材(cai)(cai)料刀(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)(ju),按切削工藝可(ke)分為車削刀(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)(ju)、鉆(zhan)削刀(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)(ju)、鏜削刀(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)(ju)、銑(xian)削刀(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)(ju)。加(jia)工中心常(chang)用的刀(dao)(dao)(dao)(dao)(dao)(dao)具(ju)(ju)(ju)主要有(you)數控(kong)立(li)銑(xian)刀(dao)(dao)(dao)(dao)(dao)(dao)、定點鉆(zhan)、中心鉆(zhan)、麻花鉆(zhan)、群(qun)鉆(zhan)、面銑(xian)刀(dao)(dao)(dao)(dao)(dao)(dao)、圓鼻刀(dao)(dao)(dao)(dao)(dao)(dao)、T形刀(dao)(dao)(dao)(dao)(dao)(dao)、鍵槽(cao)刀(dao)(dao)(dao)(dao)(dao)(dao)、球刀(dao)(dao)(dao)(dao)(dao)(dao)、內R刀(dao)(dao)(dao)(dao)(dao)(dao)、燕尾槽(cao)銑(xian)刀(dao)(dao)(dao)(dao)(dao)(dao)、精鏜刀(dao)(dao)(dao)(dao)(dao)(dao)、鉸刀(dao)(dao)(dao)(dao)(dao)(dao)、滾壓刀(dao)(dao)(dao)(dao)(dao)(dao)、旋轉銼(cuo)等。