一、加工中心的價格是多少
加工中心,又稱CNC加工中心,是從數控銑床發展而來的機械設備,是用電子計數字化信號控制的自動加工設備,它的加工功能很強,不僅零件加工的適應性強、靈活性好,還能加工普通機床無法加工或很難加工的零件,加工精度高、加工質量穩定可靠,在高端裝備制造業領域應用廣泛。加工中心有許多不同的機型和配置,不同機型配置的加工中心,價格也有所不同,此外,使用的數控系統、規格大小、精度、軸數、刀庫選配等因素都會影響到其價格,一般在幾萬元到幾十萬元不等,建議聯系生產廠家進行具體價格確定。在選擇加工中心的時候,要注意考慮結構、傾斜旋轉軸精度、干涉防撞功能、聯動精度、工藝支持等因素,選擇正規優質的加工中心品牌廠家。
二、加工中心編程自學入門容易嗎
數控編程(cheng)是(shi)數控加(jia)(jia)工(gong)(gong)中心(xin)加(jia)(jia)工(gong)(gong)準備階段的主要內容之一(yi),它的作(zuo)用就(jiu)是(shi)通(tong)過編程(cheng)確定加(jia)(jia)工(gong)(gong)的程(cheng)序,讓(rang)加(jia)(jia)工(gong)(gong)中心(xin)按照(zhao)編寫(xie)的工(gong)(gong)藝流程(cheng)加(jia)(jia)工(gong)(gong)出成品的工(gong)(gong)件(jian)。一(yi)般(ban)來說,數控加(jia)(jia)工(gong)(gong)中心(xin)的編程(cheng)并不算(suan)太難,參照(zhao)編程(cheng)入門(men)書籍進行學習也可以入門(men),只不過花費的時(shi)間長(chang)一(yi)些(xie),而且有(you)問題也不知道怎么解決;因此,條件(jian)允許的話(hua),還(huan)是(shi)建議參加(jia)(jia)專門(men)的培訓班,或者在車間內有(you)師傅帶比較好,這(zhe)樣更容易入門(men)。
三、加工中心編程步驟
1、分析(xi)零(ling)(ling)(ling)件(jian)(jian)(jian)圖(tu)樣:根據(ju)(ju)零(ling)(ling)(ling)件(jian)(jian)(jian)圖(tu)樣,通過對零(ling)(ling)(ling)件(jian)(jian)(jian)的(de)(de)(de)材料、形狀、尺寸和(he)(he)精度、表面(mian)質量、毛坯情況和(he)(he)熱(re)處(chu)理(li)等要(yao)求(qiu)進(jin)行分析(xi),明確(que)加(jia)工(gong)(gong)(gong)內容和(he)(he)耍(shua)求(qiu),選擇合適的(de)(de)(de)數(shu)(shu)(shu)(shu)控(kong)加(jia)工(gong)(gong)(gong)中心。2、確(que)定(ding)(ding)工(gong)(gong)(gong)藝(yi)過程(cheng)(cheng)(cheng)(cheng):在(zai)(zai)分析(xi)零(ling)(ling)(ling)件(jian)(jian)(jian)圖(tu)樣的(de)(de)(de)基(ji)礎上(shang)(shang),確(que)定(ding)(ding)零(ling)(ling)(ling)件(jian)(jian)(jian)的(de)(de)(de)加(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)藝(yi)(如(ru)確(que)定(ding)(ding)定(ding)(ding)位方式(shi)、選用(yong)(yong)(yong)工(gong)(gong)(gong)裝夾具等)和(he)(he)加(jia)工(gong)(gong)(gong)路(lu)(lu)線(如(ru)確(que)定(ding)(ding)對刀(dao)點、走(zou)刀(dao)路(lu)(lu)線等),并(bing)確(que)定(ding)(ding)切削用(yong)(yong)(yong)量。3、數(shu)(shu)(shu)(shu)值計(ji)(ji)算(suan):數(shu)(shu)(shu)(shu)值計(ji)(ji)算(suan)就是根據(ju)(ju)零(ling)(ling)(ling)件(jian)(jian)(jian)的(de)(de)(de)幾何(he)尺寸和(he)(he)確(que)定(ding)(ding)的(de)(de)(de)加(jia)工(gong)(gong)(gong)路(lu)(lu)線,計(ji)(ji)算(suan)數(shu)(shu)(shu)(shu)控(kong)加(jia)工(gong)(gong)(gong)所(suo)需的(de)(de)(de)輸(shu)(shu)入(ru)(ru)數(shu)(shu)(shu)(shu)據(ju)(ju);形狀簡(jian)單的(de)(de)(de)零(ling)(ling)(ling)件(jian)(jian)(jian)可以直接計(ji)(ji)算(suan),形狀復雜的(de)(de)(de)零(ling)(ling)(ling)件(jian)(jian)(jian)則需要(yao)借助計(ji)(ji)算(suan)機(ji),使(shi)用(yong)(yong)(yong)相(xiang)關軟(ruan)件(jian)(jian)(jian)進(jin)行計(ji)(ji)算(suan)。4、編(bian)(bian)寫(xie)加(jia)工(gong)(gong)(gong)程(cheng)(cheng)(cheng)(cheng)序(xu)(xu):在(zai)(zai)完成工(gong)(gong)(gong)藝(yi)處(chu)理(li)和(he)(he)數(shu)(shu)(shu)(shu)學處(chu)理(li)工(gong)(gong)(gong)作后,應根據(ju)(ju)所(suo)使(shi)用(yong)(yong)(yong)機(ji)床(chuang)的(de)(de)(de)數(shu)(shu)(shu)(shu)控(kong)系(xi)統的(de)(de)(de)指令、程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)段格(ge)式(shi)、工(gong)(gong)(gong)藝(yi)過程(cheng)(cheng)(cheng)(cheng)、數(shu)(shu)(shu)(shu)值計(ji)(ji)算(suan)結果(guo)以及輔助操作要(yao)求(qiu),按照數(shu)(shu)(shu)(shu)控(kong)系(xi)統規定(ding)(ding)的(de)(de)(de)程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)指令及格(ge)式(shi)要(yao)求(qiu),逐段編(bian)(bian)寫(xie)零(ling)(ling)(ling)件(jian)(jian)(jian)加(jia)工(gong)(gong)(gong)程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)。5、程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)輸(shu)(shu)入(ru)(ru):把編(bian)(bian)寫(xie)好(hao)的(de)(de)(de)程(cheng)(cheng)(cheng)(cheng)序(xu)(xu),輸(shu)(shu)入(ru)(ru)到數(shu)(shu)(shu)(shu)控(kong)系(xi)統中,常用(yong)(yong)(yong)的(de)(de)(de)方法有以下兩種:在(zai)(zai)數(shu)(shu)(shu)(shu)控(kong)銑床(chuang)操作面(mian)板上(shang)(shang)進(jin)行手(shou)工(gong)(gong)(gong)輸(shu)(shu)入(ru)(ru);利用(yong)(yong)(yong)DNC(數(shu)(shu)(shu)(shu)據(ju)(ju)傳(chuan)(chuan)輸(shu)(shu))功能(neng),先把程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)錄入(ru)(ru)計(ji)(ji)算(suan)機(ji),再(zai)由(you)專用(yong)(yong)(yong)的(de)(de)(de)CNC傳(chuan)(chuan)輸(shu)(shu)軟(ruan)件(jian)(jian)(jian),把加(jia)工(gong)(gong)(gong)程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)輸(shu)(shu)入(ru)(ru)數(shu)(shu)(shu)(shu)控(kong)系(xi)統,然后再(zai)調出執行,或邊傳(chuan)(chuan)輸(shu)(shu)邊加(jia)工(gong)(gong)(gong)。6、程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)校(xiao)驗:編(bian)(bian)制(zhi)好(hao)的(de)(de)(de)程(cheng)(cheng)(cheng)(cheng)序(xu)(xu),必(bi)須進(jin)行程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)運行檢查。加(jia)工(gong)(gong)(gong)程(cheng)(cheng)(cheng)(cheng)序(xu)(xu)一(yi)般(ban)應經過校(xiao)驗和(he)(he)試切削才能(neng)用(yong)(yong)(yong)于正(zheng)式(shi)加(jia)工(gong)(gong)(gong)。
四、加工中心刀具種類有哪些
加(jia)工中(zhong)心使用的刀(dao)(dao)具(ju)一般是數控(kong)(kong)刀(dao)(dao)具(ju),種類眾(zhong)多,按結構可分為整體式(shi)、鑲嵌(qian)式(shi)、特殊型式(shi),按材料可分為高(gao)速鋼(gang)刀(dao)(dao)具(ju)、硬質合金刀(dao)(dao)具(ju)、金剛石(shi)刀(dao)(dao)具(ju)、其他材料刀(dao)(dao)具(ju),按切削(xue)工藝可分為車(che)削(xue)刀(dao)(dao)具(ju)、鉆削(xue)刀(dao)(dao)具(ju)、鏜(tang)削(xue)刀(dao)(dao)具(ju)、銑削(xue)刀(dao)(dao)具(ju)。加(jia)工中(zhong)心常(chang)用的刀(dao)(dao)具(ju)主要有數控(kong)(kong)立(li)銑刀(dao)(dao)、定點鉆、中(zhong)心鉆、麻(ma)花鉆、群鉆、面銑刀(dao)(dao)、圓(yuan)鼻刀(dao)(dao)、T形刀(dao)(dao)、鍵槽(cao)刀(dao)(dao)、球刀(dao)(dao)、內(nei)R刀(dao)(dao)、燕(yan)尾(wei)槽(cao)銑刀(dao)(dao)、精鏜(tang)刀(dao)(dao)、鉸刀(dao)(dao)、滾(gun)壓刀(dao)(dao)、旋轉銼(cuo)等。