一、加工中心的價格是多少
加工中心,又稱CNC加工中心,是從數控銑床發展而來的機械設備,是用電子計數字化信號控制的自動加工設備,它的加工功能很強,不僅零件加工的適應性強、靈活性好,還能加工普通機床無法加工或很難加工的零件,加工精度高、加工質量穩定可靠,在高端裝備制造業領域應用廣泛。加工中心有許多不同的機型和配置,不同機型配置的加工中心,價格也有所不同,此外,使用的數控系統、規格大小、精度、軸數、刀庫選配等因素都會影響到其價格,一般在幾萬元到幾十萬元不等,建議聯系生產廠家進行具體價格確定。在選擇加工中心的時候,要注意考慮結構、傾斜旋轉軸精度、干涉防撞功能、聯動精度、工藝支持等因素,選擇正規優質的加工中心品牌廠家。
二、加工中心編程自學入門容易嗎
數控編(bian)程(cheng)是(shi)數控加(jia)(jia)工中心加(jia)(jia)工準備(bei)階段的(de)(de)主要內(nei)容之一(yi),它的(de)(de)作用就(jiu)是(shi)通過編(bian)程(cheng)確定(ding)加(jia)(jia)工的(de)(de)程(cheng)序,讓(rang)加(jia)(jia)工中心按照(zhao)編(bian)寫的(de)(de)工藝流程(cheng)加(jia)(jia)工出成品的(de)(de)工件。一(yi)般來說,數控加(jia)(jia)工中心的(de)(de)編(bian)程(cheng)并(bing)不(bu)算太難(nan),參照(zhao)編(bian)程(cheng)入(ru)門書(shu)籍進行學習也(ye)可以(yi)入(ru)門,只(zhi)不(bu)過花費的(de)(de)時間長一(yi)些,而且有(you)問題也(ye)不(bu)知道怎(zen)么解決;因此,條件允許(xu)的(de)(de)話(hua),還是(shi)建議參加(jia)(jia)專門的(de)(de)培訓(xun)班(ban),或者在車間內(nei)有(you)師傅帶比較好,這(zhe)樣(yang)更(geng)容易入(ru)門。
三、加工中心編程步驟
1、分(fen)析(xi)零(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)圖(tu)樣(yang):根據(ju)零(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)圖(tu)樣(yang),通(tong)過對(dui)(dui)零(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)材(cai)料、形狀(zhuang)、尺寸和(he)(he)精度、表面(mian)質量、毛(mao)坯情況(kuang)和(he)(he)熱(re)處(chu)(chu)理(li)等(deng)要(yao)求進行(xing)(xing)(xing)分(fen)析(xi),明確加(jia)(jia)(jia)工(gong)(gong)內容(rong)和(he)(he)耍求,選擇合(he)適(shi)的(de)(de)(de)(de)數(shu)控(kong)(kong)加(jia)(jia)(jia)工(gong)(gong)中心(xin)。2、確定(ding)(ding)工(gong)(gong)藝(yi)過程(cheng)(cheng):在(zai)分(fen)析(xi)零(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)圖(tu)樣(yang)的(de)(de)(de)(de)基礎(chu)上,確定(ding)(ding)零(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)加(jia)(jia)(jia)工(gong)(gong)工(gong)(gong)藝(yi)(如確定(ding)(ding)定(ding)(ding)位方式(shi)(shi)、選用工(gong)(gong)裝夾(jia)具等(deng))和(he)(he)加(jia)(jia)(jia)工(gong)(gong)路線(如確定(ding)(ding)對(dui)(dui)刀點、走刀路線等(deng)),并確定(ding)(ding)切削用量。3、數(shu)值(zhi)計(ji)(ji)算:數(shu)值(zhi)計(ji)(ji)算就是根據(ju)零(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)的(de)(de)(de)(de)幾何尺寸和(he)(he)確定(ding)(ding)的(de)(de)(de)(de)加(jia)(jia)(jia)工(gong)(gong)路線,計(ji)(ji)算數(shu)控(kong)(kong)加(jia)(jia)(jia)工(gong)(gong)所需(xu)(xu)的(de)(de)(de)(de)輸(shu)入(ru)數(shu)據(ju);形狀(zhuang)簡單的(de)(de)(de)(de)零(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)可(ke)以(yi)直(zhi)接(jie)計(ji)(ji)算,形狀(zhuang)復(fu)雜的(de)(de)(de)(de)零(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)則需(xu)(xu)要(yao)借(jie)助計(ji)(ji)算機(ji)(ji),使用相關軟(ruan)件(jian)(jian)(jian)(jian)(jian)(jian)進行(xing)(xing)(xing)計(ji)(ji)算。4、編(bian)寫加(jia)(jia)(jia)工(gong)(gong)程(cheng)(cheng)序(xu)(xu):在(zai)完成工(gong)(gong)藝(yi)處(chu)(chu)理(li)和(he)(he)數(shu)學(xue)處(chu)(chu)理(li)工(gong)(gong)作后(hou)(hou),應根據(ju)所使用機(ji)(ji)床的(de)(de)(de)(de)數(shu)控(kong)(kong)系統(tong)的(de)(de)(de)(de)指(zhi)(zhi)令(ling)、程(cheng)(cheng)序(xu)(xu)段(duan)格(ge)式(shi)(shi)、工(gong)(gong)藝(yi)過程(cheng)(cheng)、數(shu)值(zhi)計(ji)(ji)算結(jie)果(guo)以(yi)及(ji)輔助操作要(yao)求,按照數(shu)控(kong)(kong)系統(tong)規定(ding)(ding)的(de)(de)(de)(de)程(cheng)(cheng)序(xu)(xu)指(zhi)(zhi)令(ling)及(ji)格(ge)式(shi)(shi)要(yao)求,逐段(duan)編(bian)寫零(ling)(ling)件(jian)(jian)(jian)(jian)(jian)(jian)加(jia)(jia)(jia)工(gong)(gong)程(cheng)(cheng)序(xu)(xu)。5、程(cheng)(cheng)序(xu)(xu)輸(shu)入(ru):把編(bian)寫好(hao)的(de)(de)(de)(de)程(cheng)(cheng)序(xu)(xu),輸(shu)入(ru)到(dao)數(shu)控(kong)(kong)系統(tong)中,常用的(de)(de)(de)(de)方法有以(yi)下(xia)兩種:在(zai)數(shu)控(kong)(kong)銑床操作面(mian)板上進行(xing)(xing)(xing)手工(gong)(gong)輸(shu)入(ru);利用DNC(數(shu)據(ju)傳(chuan)輸(shu))功能,先把程(cheng)(cheng)序(xu)(xu)錄入(ru)計(ji)(ji)算機(ji)(ji),再(zai)由專用的(de)(de)(de)(de)CNC傳(chuan)輸(shu)軟(ruan)件(jian)(jian)(jian)(jian)(jian)(jian),把加(jia)(jia)(jia)工(gong)(gong)程(cheng)(cheng)序(xu)(xu)輸(shu)入(ru)數(shu)控(kong)(kong)系統(tong),然后(hou)(hou)再(zai)調出執行(xing)(xing)(xing),或邊(bian)(bian)傳(chuan)輸(shu)邊(bian)(bian)加(jia)(jia)(jia)工(gong)(gong)。6、程(cheng)(cheng)序(xu)(xu)校(xiao)驗(yan):編(bian)制好(hao)的(de)(de)(de)(de)程(cheng)(cheng)序(xu)(xu),必須進行(xing)(xing)(xing)程(cheng)(cheng)序(xu)(xu)運行(xing)(xing)(xing)檢查。加(jia)(jia)(jia)工(gong)(gong)程(cheng)(cheng)序(xu)(xu)一般應經過校(xiao)驗(yan)和(he)(he)試切削才能用于正式(shi)(shi)加(jia)(jia)(jia)工(gong)(gong)。
四、加工中心刀具種類有哪些
加工(gong)中(zhong)(zhong)心(xin)使用的刀(dao)(dao)(dao)具一般是數控刀(dao)(dao)(dao)具,種類(lei)眾多,按結(jie)構(gou)可分為整(zheng)體式(shi)、鑲嵌式(shi)、特(te)殊型式(shi),按材(cai)料可分為高速鋼刀(dao)(dao)(dao)具、硬質合金刀(dao)(dao)(dao)具、金剛石刀(dao)(dao)(dao)具、其他(ta)材(cai)料刀(dao)(dao)(dao)具,按切削工(gong)藝可分為車削刀(dao)(dao)(dao)具、鉆削刀(dao)(dao)(dao)具、鏜削刀(dao)(dao)(dao)具、銑(xian)削刀(dao)(dao)(dao)具。加工(gong)中(zhong)(zhong)心(xin)常用的刀(dao)(dao)(dao)具主(zhu)要有數控立銑(xian)刀(dao)(dao)(dao)、定點鉆、中(zhong)(zhong)心(xin)鉆、麻花鉆、群鉆、面銑(xian)刀(dao)(dao)(dao)、圓(yuan)鼻(bi)刀(dao)(dao)(dao)、T形刀(dao)(dao)(dao)、鍵(jian)槽刀(dao)(dao)(dao)、球刀(dao)(dao)(dao)、內R刀(dao)(dao)(dao)、燕(yan)尾槽銑(xian)刀(dao)(dao)(dao)、精(jing)鏜刀(dao)(dao)(dao)、鉸刀(dao)(dao)(dao)、滾壓刀(dao)(dao)(dao)、旋轉銼等(deng)。