感應電(dian)動(dong)(dong)機又(you)稱“異步電(dian)動(dong)(dong)機(asynchronousmotor)”,即轉子(zi)置于旋(xuan)轉磁(ci)場(chang)中,在旋(xuan)轉磁(ci)場(chang)的作用下(xia),獲得(de)一個(ge)轉動(dong)(dong)力矩(ju),因(yin)而轉子(zi)轉動(dong)(dong)。
轉子是可轉動的(de)導體,通常多呈鼠籠狀。定子是電(dian)(dian)(dian)(dian)(dian)動機(ji)(ji)中(zhong)不轉動的(de)部分,主要任務是產生一(yi)個(ge)旋轉磁(ci)(ci)(ci)場(chang)。旋轉磁(ci)(ci)(ci)場(chang)并(bing)不是用(yong)機(ji)(ji)械方法來實現。而是以交流(liu)電(dian)(dian)(dian)(dian)(dian)通于(yu)數對電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)鐵中(zhong),使其磁(ci)(ci)(ci)極性質循(xun)環改變,故相(xiang)當于(yu)一(yi)個(ge)旋轉的(de)磁(ci)(ci)(ci)場(chang)。這種(zhong)電(dian)(dian)(dian)(dian)(dian)動機(ji)(ji)并(bing)不像直(zhi)流(liu)電(dian)(dian)(dian)(dian)(dian)動機(ji)(ji)有(you)電(dian)(dian)(dian)(dian)(dian)刷或(huo)集電(dian)(dian)(dian)(dian)(dian)環,依(yi)據所用(yong)交流(liu)電(dian)(dian)(dian)(dian)(dian)的(de)種(zhong)類有(you)單(dan)相(xiang)電(dian)(dian)(dian)(dian)(dian)動機(ji)(ji)和(he)三相(xiang)電(dian)(dian)(dian)(dian)(dian)動機(ji)(ji),單(dan)相(xiang)電(dian)(dian)(dian)(dian)(dian)動機(ji)(ji)用(yong)在如洗衣機(ji)(ji),電(dian)(dian)(dian)(dian)(dian)風扇(shan)等;三相(xiang)電(dian)(dian)(dian)(dian)(dian)動機(ji)(ji)則作為工廠的(de)動力(li)設備。
尼古拉·特(te)斯拉(Nikola Tesla,1856年(nian)7月10日~1943年(nian)1月7日),塞爾維亞裔美籍發(fa)明(ming)家、機械工(gong)程師、電氣(qi)工(gong)程師。他被認為是電力商(shang)業化的(de)(de)重要(yao)推(tui)動者之一(yi),并因主持設計了(le)現代交流電系統而最(zui)為人知。在邁克爾·法(fa)拉第發(fa)現的(de)(de)電磁(ci)(ci)場理論(lun)的(de)(de)基(ji)礎(chu)上(shang),特(te)斯拉在電磁(ci)(ci)場領域(yu)有(you)著多項革命(ming)性的(de)(de)發(fa)明(ming)。1887年(nian)發(fa)明(ming)感應(ying)電動機,他的(de)(de)多項相關(guan)專利以及電磁(ci)(ci)學(xue)的(de)(de)理論(lun)研究工(gong)作(zuo)是現代的(de)(de)無線(xian)通信和無線(xian)電的(de)(de)基(ji)石。
通過定子(zi)產(chan)生(sheng)(sheng)的旋轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)磁(ci)(ci)場(其轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)速(su)(su)為同(tong)(tong)步轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)速(su)(su)n1)與轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)繞組(zu)的相對運動(dong)(dong),轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)繞組(zu)切割磁(ci)(ci)感線產(chan)生(sheng)(sheng)感應(ying)(ying)電(dian)(dian)動(dong)(dong)勢,從而使轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)繞組(zu)中(zhong)產(chan)生(sheng)(sheng)感應(ying)(ying)電(dian)(dian)流(liu)。轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)繞組(zu)中(zhong)的感應(ying)(ying)電(dian)(dian)流(liu)與磁(ci)(ci)場作用,產(chan)生(sheng)(sheng)電(dian)(dian)磁(ci)(ci)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)矩,使轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)旋轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)。由于當(dang)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)速(su)(su)逐漸(jian)接近同(tong)(tong)步轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)速(su)(su)時(shi),感應(ying)(ying)電(dian)(dian)流(liu)逐漸(jian)減(jian)(jian)小(xiao)(xiao),所產(chan)生(sheng)(sheng)的電(dian)(dian)磁(ci)(ci)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)矩也相應(ying)(ying)減(jian)(jian)小(xiao)(xiao),當(dang)異步電(dian)(dian)動(dong)(dong)機工作在電(dian)(dian)動(dong)(dong)機狀態時(shi),轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)速(su)(su)小(xiao)(xiao)于同(tong)(tong)步轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)速(su)(su)。為了描述轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)速(su)(su)n與同(tong)(tong)步轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)速(su)(su)n1之間的差別,引入轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)差率(slip)。
單相異步(bu)電(dian)機的(de)基本(ben)結構(gou)
單相(xiang)異(yi)步(bu)電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji)就是只需單相(xiang)交流電(dian)(dian)(dian)(dian)源(yuan)供電(dian)(dian)(dian)(dian)的(de)(de)電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji)。單相(xiang)異(yi)步(bu)電(dian)(dian)(dian)(dian)動(dong)(dong)機(ji)(ji)由定(ding)子(zi)、轉(zhuan)子(zi)、軸承、機(ji)(ji)殼、端(duan)蓋等構(gou)成。定(ding)子(zi)由機(ji)(ji)座和帶繞組(zu)的(de)(de)鐵心組(zu)成。鐵心由硅鋼片沖槽疊(die)壓而成,槽內嵌裝兩套空(kong)間(jian)互(hu)隔90°電(dian)(dian)(dian)(dian)角度的(de)(de)主繞組(zu)(也稱運行繞組(zu))和輔繞組(zu)(也稱起(qi)動(dong)(dong)繞組(zu)成副(fu)繞組(zu))。主繞組(zu)接(jie)交流電(dian)(dian)(dian)(dian)源(yuan),輔繞組(zu)串接(jie)離(li)心開(kai)關S或起(qi)動(dong)(dong)電(dian)(dian)(dian)(dian)容、運行電(dian)(dian)(dian)(dian)容等之后(hou),再接(jie)入電(dian)(dian)(dian)(dian)源(yuan)。轉(zhuan)子(zi)為籠(long)型(xing)鑄鋁轉(zhuan)子(zi),它(ta)是將鐵心疊(die)壓后(hou)用鋁鑄入鐵心的(de)(de)槽中,并一(yi)起(qi)鑄出(chu)端(duan)環,使轉(zhuan)子(zi)導條(tiao)短路成鼠籠(long)型(xing)。
單(dan)(dan)相異(yi)(yi)步(bu)電(dian)(dian)動(dong)機(ji)又分(fen)為單(dan)(dan)相電(dian)(dian)阻起動(dong)異(yi)(yi)步(bu)電(dian)(dian)動(dong)機(ji),單(dan)(dan)相電(dian)(dian)容(rong)起動(dong)異(yi)(yi)步(bu)電(dian)(dian)動(dong)機(ji)、單(dan)(dan)相電(dian)(dian)容(rong)運轉異(yi)(yi)步(bu)電(dian)(dian)動(dong)機(ji)和(he)單(dan)(dan)相雙值電(dian)(dian)容(rong)異(yi)(yi)步(bu)電(dian)(dian)動(dong)機(ji)。
三相(xiang)異步電機的基本(ben)結構
三(san)相(xiang)(xiang)異步(bu)(bu)電(dian)(dian)動(dong)(dong)(dong)機(ji)(ji)(ji)主(zhu)要(yao)有由(you)定(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)和(he)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi),軸(zhou)承組(zu)(zu)(zu)(zu)成(cheng)(cheng)(cheng)。定(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)主(zhu)要(yao)由(you)鐵(tie)心(xin)(xin)(xin),三(san)相(xiang)(xiang)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu),機(ji)(ji)(ji)座(zuo),端(duan)(duan)蓋組(zu)(zu)(zu)(zu)成(cheng)(cheng)(cheng)。定(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)鐵(tie)心(xin)(xin)(xin)一(yi)般(ban)由(you)0.35~0.5毫米厚表面具有絕(jue)緣層的(de)(de)硅(gui)鋼片沖(chong)(chong)制、疊壓(ya)(ya)而(er)成(cheng)(cheng)(cheng),在(zai)鐵(tie)心(xin)(xin)(xin)的(de)(de)內(nei)(nei)圓(yuan)(yuan)(yuan)沖(chong)(chong)有均勻(yun)(yun)分(fen)布的(de)(de)槽,用(yong)(yong)以(yi)嵌放定(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)。三(san)相(xiang)(xiang)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)由(you)三(san)個(ge)(ge)在(zai)空間互隔120°電(dian)(dian)角度、隊稱(cheng)排列的(de)(de)結構(gou)完全(quan)相(xiang)(xiang)同繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)連接而(er)成(cheng)(cheng)(cheng),這(zhe)些繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)的(de)(de)各個(ge)(ge)線(xian)(xian)圈按(an)一(yi)定(ding)(ding)(ding)(ding)(ding)(ding)規律(lv)分(fen)別嵌放在(zai)定(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)各槽內(nei)(nei)。其作(zuo)用(yong)(yong)是通(tong)入三(san)相(xiang)(xiang)交流電(dian)(dian),產生旋(xuan)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)磁場。機(ji)(ji)(ji)座(zuo)通(tong)常為(wei)鑄鐵(tie)件(jian),大(da)型(xing)(xing)異步(bu)(bu)電(dian)(dian)動(dong)(dong)(dong)機(ji)(ji)(ji)機(ji)(ji)(ji)座(zuo)一(yi)般(ban)用(yong)(yong)鋼板焊成(cheng)(cheng)(cheng),微型(xing)(xing)電(dian)(dian)動(dong)(dong)(dong)機(ji)(ji)(ji)的(de)(de)機(ji)(ji)(ji)座(zuo)采用(yong)(yong)鑄鋁件(jian),其作(zuo)用(yong)(yong)是固定(ding)(ding)(ding)(ding)(ding)(ding)定(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)鐵(tie)心(xin)(xin)(xin)與(yu)(yu)前后(hou)端(duan)(duan)蓋以(yi)支(zhi)撐(cheng)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi),并起防護(hu)(hu)、散(san)(san)熱(re)(re)等作(zuo)用(yong)(yong)。封閉式(shi)(shi)(shi)電(dian)(dian)機(ji)(ji)(ji)的(de)(de)機(ji)(ji)(ji)座(zuo)外面有散(san)(san)熱(re)(re)筋以(yi)增加散(san)(san)熱(re)(re)面積,防護(hu)(hu)式(shi)(shi)(shi)電(dian)(dian)機(ji)(ji)(ji)的(de)(de)機(ji)(ji)(ji)座(zuo)兩端(duan)(duan)端(duan)(duan)蓋開有通(tong)風孔,使(shi)電(dian)(dian)動(dong)(dong)(dong)機(ji)(ji)(ji)內(nei)(nei)外的(de)(de)空氣可直接對流,以(yi)利于(yu)散(san)(san)熱(re)(re)。端(duan)(duan)蓋主(zhu)要(yao)起固定(ding)(ding)(ding)(ding)(ding)(ding)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi),支(zhi)撐(cheng)和(he)防護(hu)(hu)作(zuo)用(yong)(yong)。轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)主(zhu)要(yao)由(you)鐵(tie)心(xin)(xin)(xin)和(he)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)組(zu)(zu)(zu)(zu)成(cheng)(cheng)(cheng)。轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)鐵(tie)心(xin)(xin)(xin)所用(yong)(yong)材料與(yu)(yu)定(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)一(yi)樣,由(you)0.5毫米厚的(de)(de)硅(gui)鋼片沖(chong)(chong)制、疊壓(ya)(ya)而(er)成(cheng)(cheng)(cheng),硅(gui)鋼片外圓(yuan)(yuan)(yuan)沖(chong)(chong)有均勻(yun)(yun)分(fen)布的(de)(de)孔,用(yong)(yong)來(lai)安置轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)。通(tong)常用(yong)(yong)定(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)鐵(tie)心(xin)(xin)(xin)沖(chong)(chong)落(luo)后(hou)的(de)(de)硅(gui)鋼片內(nei)(nei)圓(yuan)(yuan)(yuan)來(lai)沖(chong)(chong)制轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)鐵(tie)心(xin)(xin)(xin)。一(yi)般(ban)小(xiao)型(xing)(xing)異步(bu)(bu)電(dian)(dian)動(dong)(dong)(dong)機(ji)(ji)(ji)的(de)(de)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)鐵(tie)心(xin)(xin)(xin)直接壓(ya)(ya)裝在(zai)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)軸(zhou)上,大(da)、中型(xing)(xing)異步(bu)(bu)電(dian)(dian)動(dong)(dong)(dong)機(ji)(ji)(ji)(轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)直徑在(zai)300~400毫米以(yi)上)的(de)(de)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)鐵(tie)心(xin)(xin)(xin)則(ze)借助與(yu)(yu)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)支(zhi)架(jia)壓(ya)(ya)在(zai)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)軸(zhou)上。轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)分(fen)為(wei)鼠籠式(shi)(shi)(shi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)和(he)繞(rao)(rao)(rao)線(xian)(xian)式(shi)(shi)(shi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)。 (1)鼠籠式(shi)(shi)(shi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi):轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)由(you)插入轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)槽中的(de)(de)多根(gen)導條和(he)兩個(ge)(ge)環行的(de)(de)端(duan)(duan)環組(zu)(zu)(zu)(zu)成(cheng)(cheng)(cheng)。若去掉轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)鐵(tie)心(xin)(xin)(xin),整個(ge)(ge)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)的(de)(de)外形像一(yi)個(ge)(ge)鼠籠,故稱(cheng)籠型(xing)(xing)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)。小(xiao)型(xing)(xing)籠型(xing)(xing)電(dian)(dian)動(dong)(dong)(dong)機(ji)(ji)(ji)采用(yong)(yong)鑄鋁轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu),對于(yu)100KW以(yi)上的(de)(de)電(dian)(dian)動(dong)(dong)(dong)機(ji)(ji)(ji)采用(yong)(yong)銅條和(he)銅端(duan)(duan)環焊接而(er)成(cheng)(cheng)(cheng)。鼠籠轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)分(fen)為(wei):阻抗型(xing)(xing)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)、單(dan)鼠籠型(xing)(xing)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)、雙鼠籠型(xing)(xing)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)、深槽式(shi)(shi)(shi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)幾種,起動(dong)(dong)(dong)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)矩等特性各有不(bu)同。 (2)繞(rao)(rao)(rao)線(xian)(xian)式(shi)(shi)(shi)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi):繞(rao)(rao)(rao)線(xian)(xian)轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)子(zi)(zi)(zi)(zi)(zi)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)與(yu)(yu)定(ding)(ding)(ding)(ding)(ding)(ding)子(zi)(zi)(zi)(zi)(zi)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu)相(xiang)(xiang)似(si),也(ye)是一(yi)個(ge)(ge)對稱(cheng)的(de)(de)三(san)相(xiang)(xiang)繞(rao)(rao)(rao)組(zu)(zu)(zu)(zu),一(yi)般(ban)接成(cheng)(cheng)(cheng)星(xing)形,三(san)個(ge)(ge)出線(xian)(xian)頭接到轉(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)軸(zhou)的(de)(de)三(san)個(ge)(ge)集流環上,再通(tong)過電(dian)(dian)刷與(yu)(yu)外電(dian)(dian)路聯接。
1 異步電動(dong)機起動(dong)方式
1.1 軟起動
隨著微型計(ji)算(suan)(suan)機(ji)控(kong)制(zhi)技術的(de)(de)迅猛發(fa)展,在相(xiang)關的(de)(de)控(kong)制(zhi)工程(cheng)領域中先后研制(zhi)成功(gong)了一(yi)批電子式(shi)軟起(qi)動(dong)(dong)控(kong)制(zhi)器(qi)(qi),廣(guang)泛(fan)應用(yong)在電動(dong)(dong)機(ji)的(de)(de)起(qi)動(dong)(dong)過(guo)程(cheng),降壓(ya)啟動(dong)(dong)器(qi)(qi)隨之(zhi)被替代(dai)。當(dang)前電子式(shi)的(de)(de)軟起(qi)動(dong)(dong)設施都使(shi)用(yong)的(de)(de)是晶閘(zha)管(guan)的(de)(de)調壓(ya)電路,其(qi)電路構成如下(xia)所描述(shu):晶閘(zha)管(guan)六只,兩(liang)(liang)兩(liang)(liang)反并聯后串(chuan)聯至三(san)相(xiang)電源上(shang),待系(xi)統發(fa)送起(qi)動(dong)(dong)信號后,微機(ji)控(kong)制(zhi)起(qi)動(dong)(dong)器(qi)(qi)系(xi)統立即進行(xing)數據(ju)(ju)計(ji)算(suan)(suan),令晶閘(zha)管(guan)輸送觸發(fa)信號,使(shi)晶閘(zha)管(guan)的(de)(de)導通(tong)角得(de)到(dao)控(kong)制(zhi),根(gen)據(ju)(ju)給定的(de)(de)輸出,調節輸出電壓(ya),實現電動(dong)(dong)機(ji)的(de)(de)控(kong)制(zhi)。該起(qi)動(dong)(dong)方式(shi)適合各(ge)種功(gong)率值的(de)(de)三(san)相(xiang)交流異步電動(dong)(dong)機(ji)包括六根(gen)和三(san)根(gen)連(lian)接方式(shi)的(de)(de)起(qi)動(dong)(dong)控(kong)制(zhi)。
1.2 直(zhi)接起動
此(ci)種起(qi)動(dong)(dong)(dong)(dong)方(fang)式是電(dian)機(ji)(ji)起(qi)動(dong)(dong)(dong)(dong)方(fang)式中最基礎最簡單(dan)的,首先借助(zhu)用刀開關(guan)使電(dian)動(dong)(dong)(dong)(dong)機(ji)(ji)與電(dian)網進行連(lian)接(jie),此(ci)時在額(e)定電(dian)壓下電(dian)動(dong)(dong)(dong)(dong)機(ji)(ji)起(qi)動(dong)(dong)(dong)(dong)并運行起(qi)來(lai),該方(fang)式特點為:投資少,設備簡單(dan)、數量(liang)少,雖然起(qi)動(dong)(dong)(dong)(dong)時間短,但起(qi)動(dong)(dong)(dong)(dong)時的轉矩較小(xiao)(xiao),電(dian)流較大,比較適合(he)應用在容量(liang)小(xiao)(xiao)的電(dian)動(dong)(dong)(dong)(dong)機(ji)(ji)起(qi)動(dong)(dong)(dong)(dong)。
1.3 降壓(ya)起動
由于直接起動(dong)(dong)存在(zai)較大的缺點(dian),降壓(ya)起動(dong)(dong)隨之產生。這種起動(dong)(dong)方式適(shi)用的起動(dong)(dong)環境(jing)為空載和(he)輕載這兩種情況,由于降壓(ya)起動(dong)(dong)方式是(shi)在(zai)同(tong)時實現了限制(zhi)起動(dong)(dong)轉(zhuan)矩(ju)和(he)起動(dong)(dong)電流的,因此(ci)起動(dong)(dong)工作結束后需要(yao)使工作的電路恢復到額定狀態。
三相感應電動(dong)機電氣制(zhi)動(dong)方式有:能耗制(zhi)動(dong)、反接(jie)制(zhi)動(dong)、再生制(zhi)動(dong)三種。
(1)能(neng)耗制動(dong)時切(qie)斷(duan)電(dian)(dian)(dian)動(dong)機的(de)三相交(jiao)流(liu)電(dian)(dian)(dian)源,將直(zhi)流(liu)電(dian)(dian)(dian)送(song)入定子繞組(zu)。在切(qie)斷(duan)交(jiao)流(liu)電(dian)(dian)(dian)源的(de)瞬間,由(you)于慣性作用,電(dian)(dian)(dian)動(dong)機仍(reng)按原來(lai)方向(xiang)轉動(dong),這種(zhong)方式的(de)特點是制動(dong)平穩,但(dan)需(xu)直(zhi)流(liu)電(dian)(dian)(dian)源、大功率電(dian)(dian)(dian)動(dong)機,所需(xu)直(zhi)流(liu)設(she)備成本大,低速時制動(dong)力小(xiao)。
(2)反(fan)接制(zhi)動又(you)分負載反(fan)接制(zhi)動和電源反(fan)接制(zhi)動兩種。
1)負載反(fan)接(jie)(jie)制動(dong)又稱負載倒(dao)拉反(fan)接(jie)(jie)制動(dong)。此轉矩使重物以(yi)穩定的(de)速度緩(huan)慢下降。這種制動(dong)的(de)特點是(shi):電源不用(yong)(yong)反(fan)接(jie)(jie),不需要專用(yong)(yong)的(de)制動(dong)設備,而且還可(ke)以(yi)調節制動(dong)速度,但只適用(yong)(yong)于(yu)(yu)繞線型電動(dong)機(ji),其轉子電路需串入大(da)電阻,使轉差率大(da)于(yu)(yu)1。
2)電源反接制(zhi)動(dong)(dong)當電動(dong)(dong)機需制(zhi)動(dong)(dong)時(shi),只(zhi)要(yao)任意對(dui)調兩相電源線(xian),使旋轉(zhuan)磁場相反就能很(hen)快制(zhi)動(dong)(dong)。當電動(dong)(dong)機轉(zhuan)速等于(yu)零(ling)時(shi),立即切斷電源。這種制(zhi)動(dong)(dong)的(de)特點是:停(ting)車快,制(zhi)動(dong)(dong)力(li)較強,無需制(zhi)動(dong)(dong)設(she)備。但制(zhi)動(dong)(dong)時(shi)由于(yu)電流大,沖(chong)擊力(li)也大,易使電動(dong)(dong)機過熱,或損傷(shang)傳動(dong)(dong)部(bu)分(fen)的(de)零(ling)部(bu)件。
(3)再(zai)生(sheng)制(zhi)動(dong)又(you)稱回饋(kui)制(zhi)動(dong),在(zai)重(zhong)物的(de)作用下(當起(qi)重(zhong)機電動(dong)機下放重(zhong)物),電動(dong)機的(de)轉(zhuan)速高于旋(xuan)轉(zhuan)磁(ci)場(chang)的(de)同步轉(zhuan)速。這時轉(zhuan)子導體(ti)產生(sheng)感應(ying)電流(liu),在(zai)旋(xuan)轉(zhuan)磁(ci)場(chang)的(de)作用下產生(sheng)反旋(xuan)轉(zhuan)方向轉(zhuan)矩,但電動(dong)機轉(zhuan)速高,需用變速裝置減速。
1、一般(ban)來說,小(xiao)型(xing)異步電(dian)(dian)機指(zhi)的就(jiu)是感(gan)應(ying)運(yun)轉(zhuan)型(xing)異步電(dian)(dian)機。這種(zhong)電(dian)(dian)機不只在啟(qi)(qi)動時,在運(yun)轉(zhuan)時也使用輔助線圈(quan)和電(dian)(dian)容器。雖然啟(qi)(qi)動轉(zhuan)矩不是很大(da),但其結(jie)構簡單,信賴度(du)高,效率也高。
2、隨負荷(he)的大(da)小,電(dian)機的額定轉速(su)也會改變。
3、可(ke)以連續運轉。
4、使用(yong)(yong)于(yu)不需要速度制(zhi)動(dong)的應用(yong)(yong)場合。
5、用E種絕緣等級,而UL型(xing)電機則用A種。
6、有感應運轉(zhuan)型單相異步電(dian)機和三相異步電(dian)機兩種。
7、單相電機為感應運(yun)轉型(xing)異步(bu)電機,效率高,噪聲低(di)。
8、單相(xiang)異步電機運轉(zhuan)(zhuan)時(shi),產生(sheng)和旋轉(zhuan)(zhuan)方向(xiang)相(xiang)反的轉(zhuan)(zhuan)矩,因(yin)此不可能在(zai)短時(shi)間內改變方向(xiang)。應在(zai)電機完全停止以后,再轉(zhuan)(zhuan)換其(qi)旋轉(zhuan)(zhuan)方向(xiang)。
9、單(dan)相(xiang)電機(ji)的(de)電源(yuan)有A(110V 60Hz)、B(22V 60Hz)、C(100V 50/60Hz)、D(200V 50/60Hz)、E(115V 60Hz)、X(200-240V50Hz)等。
10、三(san)相電機時使用U(200V 50/60Hz)、T(220V 50/60Hz)、S(380-440V 50/60Hz)電源的異步(bu)電機。
項目
事項
絕緣阻抗
在常(chang)溫金屬阻(zu)和(he)電動機外殼之間的絕(jue)緣電阻(zu)超(chao)過100M?
絕緣內壓
在常溫金屬(shu)繞組和(he)電動機(ji)箱(xiang)之間的(de)電壓
溫度上升
以1500V、50/60Hz輸入1min時沒有任何問題(ti)。
絕緣等級
E種(120℃)
過熱保護裝置
開放(120±5℃);復歸(77±5℃)
使用溫度
-10~50℃(UL CE規格電動(dong)機(ji)使用溫度為-10~40℃)
(1)電動機投入電源后不轉(zhuan)的(de)原因檢(jian)查及修(xiu)理(li)
電動機投(tou)入電源后(hou)不轉,一(yi)般(ban)有下列原因:
1)控制設備(bei)的接線錯(cuo)誤;
2)過電(dian)流繼電(dian)器調整的整定值偏小;
3)電(dian)源未接通,如熔絲燒斷(duan)、開關有故障或觸頭接觸不(bu)良、引線斷(duan)路等;
4)電源至(zhi)電動(dong)機(ji)之間的連接有故障(zhang);
5)電動機繞(rao)組(zu)有(you)故障,如(ru)相間短路、接地、接錯線、斷路等;
6)繞線式轉(zhuan)子異步電動機起動誤操(cao)作或起動電阻過小;
7)電動(dong)機軸承有故(gu)障(zhang),被卡住;
8)定、轉子鐵芯(xin)相擦(掃(sao)膛),等于增加過(guo)大的(de)負載;
9)電(dian)動機(ji)負載過大或機(ji)械(xie)轉(zhuan)動部分被卡住等(deng)。
2)電動(dong)機過熱(re)檢查(cha)及(ji)修(xiu)理
發現正常運(yun)行(xing)的電動機過熱,一(yi)般有下列(lie)原因:
1)電(dian)(dian)源(yuan)電(dian)(dian)壓(ya)突然(ran)變高,并于電(dian)(dian)動機(ji)銘牌額定電(dian)(dian)壓(ya)不相符,或者(zhe)三相電(dian)(dian)源(yuan)電(dian)(dian)壓(ya)嚴重不平衡(heng);
2)電動機所拖動的負載變動較大,電機暫時(shi)處于過(guo)載狀態;
3)由(you)于(yu)軸(zhou)承產生(sheng)故障或間隙磨損(sun)超限、轉軸(zhou)發生(sheng)彎曲、鐵芯局部過熱(re)變形、轉子(zi)軸(zhou)向串(chuan)動(dong)等原(yuan)因,使定、轉子(zi)鐵芯掃膛;
4)環(huan)境(jing)粉塵(chen)進入電(dian)(dian)動機(ji)(ji)(ji)內部粘附在絕(jue)緣表面上和(he)堵(du)塞冷(leng)卻(que)風(feng)道(dao)、冷(leng)卻(que)風(feng)管(guan)等(deng),使電(dian)(dian)動機(ji)(ji)(ji)通風(feng)不(bu)良,冷(leng)卻(que)效果大大降低,造成電(dian)(dian)機(ji)(ji)(ji)過熱;
5)電動機冷卻裝置失(shi)效,調節風溫裝置有故(gu)障,造成電機過熱;
6)三相(xiang)電動機單相(xiang)運行(xing);
7)繞組有故障(zhang),如短(duan)路、斷路、接(jie)地、接(jie)錯等;
8)氣隙不(bu)均勻。
經重繞后的電動(dong)機發生過(guo)熱,其(qi)原因是:
1)接線錯誤;
2)線(xian)圈匝(za)數過(guo)多或過(guo)少(shao);
3)線圈(quan)導線過細,線圈(quan)節(jie)距過小或過大;
4)電動(dong)機裝配質量不(bu)(bu)好,鐵芯未對(dui)齊,定轉子(zi)鐵芯軸向(xiang)有差距引起軸向(xiang)磁拉力,氣隙裝配和(he)(he)調整不(bu)(bu)均勻(yun)。由于電動(dong)機絕緣水平(ping)不(bu)(bu)斷(duan)提高,允許(xu)溫(wen)(wen)升限(xian)度也提高,所(suo)(suo)以(yi)(yi)電機外(wai)殼(ke)溫(wen)(wen)升較高可能屬正(zheng)常(chang)。但(dan)要用酒精溫(wen)(wen)度計(ji)測(ce)試部(bu)門的外(wai)殼(ke)溫(wen)(wen)升和(he)(he)軸承溫(wen)(wen)升,并和(he)(he)電動(dong)機的絕緣等(deng)級所(suo)(suo)允許(xu)的溫(wen)(wen)升相(xiang)對(dui)照比較后,確認電動(dong)機是(shi)過熱(re),那么可按以(yi)(yi)下步驟進行檢查 [9] 。
1)首先(xian)檢查(cha)三相電(dian)源(yuan)的電(dian)壓是否平衡,電(dian)壓波動的程度(du)是否大于(yu)制造場廠的保證值(±10[%])。由(you)于(yu)電(dian)壓不平衡,產生(sheng)三相不平衡電(dian)流,引起電(dian)機損耗增大和電(dian)機發熱,所以要及時糾正。電(dian)源(yuan)頻率變(bian)動對(±5[%])電(dian)機發熱也有影響,但實際變(bian)化不大,所以在分(fen)析時一般(ban)可不考慮。
2)檢查電機是否(fou)(fou)單(dan)相運轉,三相接觸(chu)器的(de)觸(chu)頭(tou)是否(fou)(fou)接觸(chu)好,開關的(de)熔絲(si)是否(fou)(fou)有(you)一相燒斷(duan),接線有(you)否(fou)(fou)(單(dan)相)斷(duan)開。故障檢查出后進行(xing)處理。
3)檢(jian)查三相電流(liu)是(shi)否超過額定(ding)值。若超過額定(ding)值時(shi),要(yao)檢(jian)查其原因。處理(li)這類故障時(shi),要(yao)查清造成(cheng)掃膛的原因:①轉軸(zhou)彎曲(qu);②軸(zhou)承故障。輕微(wei)的鐵芯掃膛不影響(xiang)電機(ji)正常運行,掃膛嚴(yan)重時(shi),可用車(che)刀將轉子表面(mian)輕輕切削一(yi)層(一(yi)般車(che)削直(zhi)徑為0.2mm左右(you)為宜)。
4)粉塵(chen)敷(fu)滿絕緣影響電(dian)(dian)機(ji)(ji)散熱,過濾網(wang)堵塞,通風道和通風管堵塞等,都會引起(qi)電(dian)(dian)機(ji)(ji)過熱。因(yin)此可采(cai)取吹風清掃措施(shi)了消除(chu)粉塵(chen),必要時電(dian)(dian)機(ji)(ji)要解體進行清洗處理。
5)如認為繞(rao)組(zu)有(you)故(gu)障時,可進(jin)(jin)行(xing)繞(rao)組(zu)短路(lu)(lu)和(he)接地試驗檢查。根(gen)據進(jin)(jin)行(xing)經(jing)驗表明,電機(ji)繞(rao)組(zu)如有(you)匝間短路(lu)(lu),電機(ji)則(ze)會(hui)(hui)振動,動轉時間不(bu)少就會(hui)(hui)時間不(bu)長(chang)就會(hui)(hui)冒(mao)煙。但是匝間短路(lu)(lu)引起電機(ji)發(fa)熱,并且持續(xu)長(chang)時期的(de)機(ji)會(hui)(hui),是很少的(de)。
重繞大修后(hou)的電機(ji)溫升超限(xian),可(ke)能是絕緣(yuan)處理工(gong)藝不好,線圈數據不對,接(jie)線錯(cuo)誤(wu)以及裝配(pei)質量等問題引(yin)起。這時電機(ji)應解(jie)體對照原始(shi)記錄檢查(cha),以及查(cha)明(ming)繞組數據的正(zheng)確性。