【數(shu)(shu)(shu)控(kong)機床(chuang)操(cao)作】數(shu)(shu)(shu)控(kong)機床(chuang)操(cao)作方法是什么 數(shu)(shu)(shu)控(kong)機床(chuang)操(cao)作注意事項

數控機床操作方法是什么

完整的數控車床加工主要由以下九個部分組成：

開(kai)機(ji)(ji)→加(jia)工(gong)前檢查(cha)→裝(zhuang)夾工(gong)件→輸入→程序開(kai)始加(jia)工(gong)→加(jia)工(gong)完畢(bi)→檢查(cha)工(gong)件→卸載工(gong)件→清(qing)掃機(ji)(ji)床→關機(ji)(ji)。開(kai)機(ji)(ji)前應首先(xian)確認機(ji)(ji)床處于正常狀態(tai)；檢查(cha)有(you)無潤滑油以(yi)及是否(fou)有(you)其它異常情況。

該圖片由注冊用戶"天行健"提供，版權聲明反饋

1.將電源總開關扳到(dao)ON；

2.按下主操作盤上的NC系統(tong)電源ON開關；

3.系統啟動后(hou)，解除急停，按(an)一(yi)下(xia)(xia)復位鍵(jian)(jian)（RESET），之(zhi)后(hou)把模式選擇開關調到原點復歸(gui)(gui)位置(zhi)再按(an)一(yi)下(xia)(xia)三軸(zhou)原點復歸(gui)(gui)鍵(jian)(jian)（A.REP）待XYZ三軸(zhou)都(dou)歸(gui)(gui)零后(hou)開機完成。加工前檢(jian)查：機器接(jie)通電源后(hou)需(xu)認真檢(jian)查有無各種(zhong)異常情況：

1.確認沒有(you)報(bao)警顯(xian)示(shi)；

2.確認氣壓系(xi)統壓力正(zheng)常；

3.確認集中潤滑系(xi)統(tong)及所有(you)其它系(xi)統(tong)運行正常。

數控機床操作注意事項

1、裝夾工件

確認數控車床無(wu)任何異常情(qing)況(kuang)之后(hou)(hou)認真(zhen)清掃(sao)機臺裝(zhuang)(zhuang)甲(jia)(jia)部分(fen)(fen)準備裝(zhuang)(zhuang)甲(jia)(jia)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)，裝(zhuang)(zhuang)甲(jia)(jia)前應(ying)(ying)(ying)跟據所(suo)加(jia)工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)的(de)(de)(de)(de)(de)形狀及(ji)加(jia)工(gong)(gong)(gong)(gong)(gong)方(fang)(fang)法(fa)確(que)認裝(zhuang)(zhuang)甲(jia)(jia)方(fang)(fang)式(shi)；以(yi)(yi)及(ji)根據加(jia)工(gong)(gong)(gong)(gong)(gong)圖(tu)紙確(que)認所(suo)加(jia)工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)的(de)(de)(de)(de)(de)實(shi)際尺寸(cun)。上(shang)機后(hou)(hou)應(ying)(ying)(ying)首(shou)先(xian)用(yong)銼刀(dao)或其它工(gong)(gong)(gong)(gong)(gong)具(ju)去除工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)上(shang)的(de)(de)(de)(de)(de)毛(mao)刺；再(zai)(zai)找(zhao)(zhao)到(dao)(dao)正確(que)的(de)(de)(de)(de)(de)較(jiao)表位把(ba)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)較(jiao)平；較(jiao)好(hao)(hao)表后(hou)(hou)應(ying)(ying)(ying)根據實(shi)際情(qing)況(kuang)用(yong)分(fen)(fen)中(zhong)(zhong)棒，刀(dao)具(ju)或者(zhe)較(jiao)表找(zhao)(zhao)到(dao)(dao)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)的(de)(de)(de)(de)(de)中(zhong)(zhong)心(xin)；再(zai)(zai)把(ba)中(zhong)(zhong)心(xin)坐標(biao)(biao)(biao)(biao)數(shu)抄(chao)(chao)到(dao)(dao)機器的(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)坐標(biao)(biao)(biao)(biao)系上(shang)。（分(fen)(fen)中(zhong)(zhong)和把(ba)坐標(biao)(biao)(biao)(biao)數(shu)抄(chao)(chao)到(dao)(dao)機器上(shang)的(de)(de)(de)(de)(de)步驟如下(xia)(xia)(xia)：首(shou)先(xian)把(ba)模式(shi)選擇開(kai)(kai)關轉到(dao)(dao)MDI模式(shi)下(xia)(xia)(xia)；按(an)(an)(an)(an)下(xia)(xia)(xia)軟(ruan)鍵[PROG]輸入(ru)M3S500；按(an)(an)(an)(an)下(xia)(xia)(xia)軟(ruan)鍵[INSERT]讓機床接受所(suo)輸入(ru)的(de)(de)(de)(de)(de)程序(xu)(xu)再(zai)(zai)按(an)(an)(an)(an)循環啟動按(an)(an)(an)(an)鈕(niu)[CYCLESTARTC]啟動分(fen)(fen)中(zhong)(zhong)棒；接著用(yong)手(shou)輪找(zhao)(zhao)到(dao)(dao)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)中(zhong)(zhong)心(xin)，找(zhao)(zhao)到(dao)(dao)中(zhong)(zhong)心(xin)后(hou)(hou)按(an)(an)(an)(an)下(xia)(xia)(xia)軟(ruan)鍵[OFS/SET]再(zai)(zai)按(an)(an)(an)(an)下(xia)(xia)(xia)屏(ping)幕(mu)(mu)下(xia)(xia)(xia)方(fang)(fang)的(de)(de)(de)(de)(de)選擇按(an)(an)(an)(an)鈕(niu)[工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)系]找(zhao)(zhao)到(dao)(dao)需(xu)要(yao)錄入(ru)的(de)(de)(de)(de)(de)坐標(biao)(biao)(biao)(biao)系輸入(ru)X0再(zai)(zai)按(an)(an)(an)(an)下(xia)(xia)(xia)屏(ping)幕(mu)(mu)下(xia)(xia)(xia)方(fang)(fang)的(de)(de)(de)(de)(de)[測量(liang)]按(an)(an)(an)(an)鈕(niu)寫(xie)入(ru)X軸(zhou)坐標(biao)(biao)(biao)(biao)。再(zai)(zai)用(yong)同樣的(de)(de)(de)(de)(de)方(fang)(fang)法(fa)寫(xie)入(ru)Y軸(zhou)坐標(biao)(biao)(biao)(biao)。至此把(ba)中(zhong)(zhong)心(xin)坐標(biao)(biao)(biao)(biao)數(shu)抄(chao)(chao)到(dao)(dao)機器的(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)坐標(biao)(biao)(biao)(biao)系上(shang)這一(yi)(yi)(yi)步完成(cheng)。）中(zhong)(zhong)心(xin)數(shu)抄(chao)(chao)好(hao)(hao)后(hou)(hou)還(huan)需(xu)要(yao)抄(chao)(chao)Z軸(zhou)坐標(biao)(biao)(biao)(biao)數(shu)，工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)一(yi)(yi)(yi)般取對(dui)頂為零對(dui)好(hao)(hao)刀(dao)后(hou)(hou)只(zhi)要(yao)把(ba)工(gong)(gong)(gong)(gong)(gong)件(jian)(jian)(jian)頂面的(de)(de)(de)(de)(de)數(shu)抄(chao)(chao)到(dao)(dao)機床坐標(biao)(biao)(biao)(biao)的(de)(de)(de)(de)(de)Z軸(zhou)數(shu)一(yi)(yi)(yi)欄就(jiu)可以(yi)(yi)了。輸入(ru)程序(xu)(xu)開(kai)(kai)始(shi)加(jia)工(gong)(gong)(gong)(gong)(gong)：以(yi)(yi)用(yong)存(cun)(cun)儲(chu)卡進行(xing)DNC加(jia)工(gong)(gong)(gong)(gong)(gong)為例，首(shou)先(xian)將(jiang)加(jia)工(gong)(gong)(gong)(gong)(gong)程序(xu)(xu)拷(kao)貝到(dao)(dao)存(cun)(cun)儲(chu)卡里（可一(yi)(yi)(yi)次拷(kao)貝多個程序(xu)(xu)）把(ba)模式(shi)選擇開(kai)(kai)關調到(dao)(dao)DNC再(zai)(zai)按(an)(an)(an)(an)下(xia)(xia)(xia)軟(ruan)鍵PROG接著按(an)(an)(an)(an)右軟(ruan)鍵[＞]兩(liang)次，按(an)(an)(an)(an)下(xia)(xia)(xia)DNC-CD顯示(shi)存(cun)(cun)儲(chu)卡里面的(de)(de)(de)(de)(de)程序(xu)(xu)。找(zhao)(zhao)到(dao)(dao)需(xu)要(yao)加(jia)工(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)(de)(de)程序(xu)(xu)，按(an)(an)(an)(an)下(xia)(xia)(xia)相應(ying)(ying)(ying)的(de)(de)(de)(de)(de)序(xu)(xu)號再(zai)(zai)按(an)(an)(an)(an)軟(ruan)鍵DNC-ST。按(an)(an)(an)(an)YCLESTARTC（循環啟動按(an)(an)(an)(an)鈕(niu)）就(jiu)開(kai)(kai)始(shi)加(jia)工(gong)(gong)(gong)(gong)(gong)了。

2、加工完畢

所(suo)(suo)輸入的(de)程(cheng)序加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)成之后(hou)機床(chuang)Z軸(zhou)(zhou)會抬高到一定的(de)高度同時機床(chuang)主(zhu)軸(zhou)(zhou)（Z軸(zhou)(zhou)）會停(ting)止(zhi)轉動機床(chuang)各軸(zhou)(zhou)停(ting)止(zhi)運行，當一個(ge)(ge)程(cheng)序加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)成之后(hou)：要(yao)(yao)(yao)認真檢查程(cheng)序所(suo)(suo)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)的(de)地方有無(wu)過切(qie)漏切(qie)彈刀以(yi)及光得太粗等情況(kuang)。當編程(cheng)員給出(chu)的(de)所(suo)(suo)有程(cheng)序都加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)成之后(hou)則代(dai)表(biao)工(gong)(gong)(gong)(gong)件(jian)(jian)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)成，檢查工(gong)(gong)(gong)(gong)件(jian)(jian)：工(gong)(gong)(gong)(gong)件(jian)(jian)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)成之后(hou)應整體性的(de)檢查所(suo)(suo)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)的(de)工(gong)(gong)(gong)(gong)件(jian)(jian)外觀(guan)、工(gong)(gong)(gong)(gong)件(jian)(jian)尺寸以(yi)及其它方面有無(wu)達到加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)要(yao)(yao)(yao)求(qiu)。一切(qie)確(que)認無(wu)誤(wu)后(hou)則可(ke)以(yi)下機。卸載工(gong)(gong)(gong)(gong)件(jian)(jian)：確(que)認加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)成就可(ke)以(yi)卸載工(gong)(gong)(gong)(gong)件(jian)(jian)，當一個(ge)(ge)工(gong)(gong)(gong)(gong)件(jian)(jian)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)完(wan)成后(hou)就已經是成品或半成品而(er)不能(neng)再(zai)有碰(peng)凹刮花等痕跡。所(suo)(suo)以(yi)針對不同的(de)工(gong)(gong)(gong)(gong)件(jian)(jian)要(yao)(yao)(yao)靈活的(de)運用不同的(de)方法。要(yao)(yao)(yao)做到輕(qing)拿(na)輕(qing)放，安全合(he)理(li)。確(que)保人身(shen)和工(gong)(gong)(gong)(gong)件(jian)(jian)的(de)安全。

3、清掃機床

當機臺上有較多鐵屑以及其它雜物時就需要清掃數控機床。清(qing)(qing)掃(sao)(sao)(sao)機(ji)(ji)床(chuang)(chuang)時應用(yong)掃(sao)(sao)(sao)把或木(mu)棒等(deng)軟(ruan)材料來(lai)清(qing)(qing)理殘存在機(ji)(ji)床(chuang)(chuang)內的(de)雜物而不(bu)要用(yong)鐵(tie)棒或風槍等(deng)工(gong)(gong)具(ju)清(qing)(qing)掃(sao)(sao)(sao)機(ji)(ji)臺。以免出現碰傷(shang)機(ji)(ji)床(chuang)(chuang)加(jia)工(gong)(gong)部分和把碎(sui)鐵(tie)屑吹進(jin)機(ji)(ji)床(chuang)(chuang)導軌(gui)影響(xiang)加(jia)工(gong)(gong)精度。關(guan)(guan)(guan)機(ji)(ji)：當工(gong)(gong)件加(jia)工(gong)(gong)完(wan)成機(ji)(ji)床(chuang)(chuang)清(qing)(qing)掃(sao)(sao)(sao)完(wan)畢(bi)后(hou)可以關(guan)(guan)(guan)機(ji)(ji)時方可關(guan)(guan)(guan)機(ji)(ji)。如(ru)遇(yu)特(te)殊(shu)情況（如(ru)打雷等(deng)）也應該(gai)關(guan)(guan)(guan)閉機(ji)(ji)床(chuang)(chuang)。關(guan)(guan)(guan)機(ji)(ji)時應先把X.Y.Z三軸移動到中間(jian)位置，坐標軸，主(zhu)軸等(deng)應停(ting)止運行(xing)；然后(hou)按下急停(ting)開關(guan)(guan)(guan)，再(zai)按下主(zhu)操作盤上的(de)NC系統電源OFF開關(guan)(guan)(guan)；接(jie)著將(jiang)電氣控制柜的(de)電源開關(guan)(guan)(guan)扳到OFF。把穩壓器(qi)開關(guan)(guan)(guan)關(guan)(guan)(guan)掉。關(guan)(guan)(guan)好(hao)機(ji)(ji)床(chuang)(chuang)上各防護(hu)門。至此關(guan)(guan)(guan)機(ji)(ji)完(wan)成。