【數控機(ji)(ji)床操作(zuo)(zuo)】數控機(ji)(ji)床操作(zuo)(zuo)方(fang)法是什么 數控機(ji)(ji)床操作(zuo)(zuo)注意事(shi)項

數控機床操作方法是什么

完整的數控車床加(jia)工主要由以下九(jiu)個(ge)部分組成(cheng)：

開機→加(jia)工(gong)(gong)前(qian)檢(jian)查→裝夾工(gong)(gong)件(jian)→輸入→程序開始(shi)加(jia)工(gong)(gong)→加(jia)工(gong)(gong)完(wan)畢→檢(jian)查工(gong)(gong)件(jian)→卸載工(gong)(gong)件(jian)→清掃機床→關機。開機前(qian)應首先(xian)確認機床處于正常(chang)狀態；檢(jian)查有(you)無潤(run)滑油以及是否有(you)其它異常(chang)情況。

該圖片由注冊用戶"天行健"提供，版權聲明反饋

1.將電源總開(kai)關扳到ON；

2.按下主操作(zuo)盤(pan)上的NC系統電源ON開(kai)關(guan)；

3.系統啟動后，解除(chu)急(ji)停，按一下復位鍵（RESET），之后把模式選擇開關調到原點(dian)復歸位置(zhi)再(zai)按一下三軸原點(dian)復歸鍵（A.REP）待XYZ三軸都歸零后開機完成。加(jia)工前(qian)檢(jian)查(cha)：機器接通電源(yuan)后需(xu)認真(zhen)檢(jian)查(cha)有(you)無各種異常情況(kuang)：

1.確認沒(mei)有報警顯示；

2.確認氣壓系統壓力正常；

3.確認集中潤滑系統及所有其它系統運行正常。

數控機床操作注意事項

1、裝夾工件

確認數控車床無任何異常情況(kuang)之后(hou)(hou)認(ren)真清掃機(ji)(ji)(ji)臺裝甲部分(fen)準備裝甲工(gong)(gong)(gong)件(jian)(jian)，裝甲前應(ying)(ying)(ying)(ying)跟(gen)據(ju)(ju)所加(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)形狀及(ji)加(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)方(fang)法確認(ren)裝甲方(fang)式(shi)；以及(ji)根據(ju)(ju)加(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)圖紙確認(ren)所加(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)實(shi)際尺寸。上(shang)機(ji)(ji)(ji)后(hou)(hou)應(ying)(ying)(ying)(ying)首先(xian)用銼刀或其(qi)它(ta)工(gong)(gong)(gong)具去除(chu)工(gong)(gong)(gong)件(jian)(jian)上(shang)的(de)(de)(de)毛刺；再(zai)(zai)找(zhao)(zhao)(zhao)到(dao)(dao)正確的(de)(de)(de)較表位把(ba)工(gong)(gong)(gong)件(jian)(jian)較平(ping)；較好(hao)表后(hou)(hou)應(ying)(ying)(ying)(ying)根據(ju)(ju)實(shi)際情況(kuang)用分(fen)中棒，刀具或者較表找(zhao)(zhao)(zhao)到(dao)(dao)工(gong)(gong)(gong)件(jian)(jian)的(de)(de)(de)中心；再(zai)(zai)把(ba)中心坐(zuo)標(biao)(biao)(biao)數(shu)(shu)抄(chao)(chao)到(dao)(dao)機(ji)(ji)(ji)器的(de)(de)(de)工(gong)(gong)(gong)件(jian)(jian)坐(zuo)標(biao)(biao)(biao)系(xi)上(shang)。（分(fen)中和把(ba)坐(zuo)標(biao)(biao)(biao)數(shu)(shu)抄(chao)(chao)到(dao)(dao)機(ji)(ji)(ji)器上(shang)的(de)(de)(de)步(bu)驟(zou)如下(xia)：首先(xian)把(ba)模式(shi)選(xuan)擇開(kai)關轉到(dao)(dao)MDI模式(shi)下(xia)；按(an)(an)(an)(an)(an)(an)下(xia)軟鍵(jian)(jian)[PROG]輸入(ru)(ru)M3S500；按(an)(an)(an)(an)(an)(an)下(xia)軟鍵(jian)(jian)[INSERT]讓機(ji)(ji)(ji)床接受(shou)所輸入(ru)(ru)的(de)(de)(de)程(cheng)序(xu)(xu)(xu)(xu)再(zai)(zai)按(an)(an)(an)(an)(an)(an)循(xun)環啟動按(an)(an)(an)(an)(an)(an)鈕[CYCLESTARTC]啟動分(fen)中棒；接著用手輪(lun)找(zhao)(zhao)(zhao)到(dao)(dao)工(gong)(gong)(gong)件(jian)(jian)中心，找(zhao)(zhao)(zhao)到(dao)(dao)中心后(hou)(hou)按(an)(an)(an)(an)(an)(an)下(xia)軟鍵(jian)(jian)[OFS/SET]再(zai)(zai)按(an)(an)(an)(an)(an)(an)下(xia)屏(ping)幕(mu)下(xia)方(fang)的(de)(de)(de)選(xuan)擇按(an)(an)(an)(an)(an)(an)鈕[工(gong)(gong)(gong)件(jian)(jian)系(xi)]找(zhao)(zhao)(zhao)到(dao)(dao)需要錄入(ru)(ru)的(de)(de)(de)坐(zuo)標(biao)(biao)(biao)系(xi)輸入(ru)(ru)X0再(zai)(zai)按(an)(an)(an)(an)(an)(an)下(xia)屏(ping)幕(mu)下(xia)方(fang)的(de)(de)(de)[測量]按(an)(an)(an)(an)(an)(an)鈕寫(xie)(xie)入(ru)(ru)X軸(zhou)(zhou)坐(zuo)標(biao)(biao)(biao)。再(zai)(zai)用同樣的(de)(de)(de)方(fang)法寫(xie)(xie)入(ru)(ru)Y軸(zhou)(zhou)坐(zuo)標(biao)(biao)(biao)。至此把(ba)中心坐(zuo)標(biao)(biao)(biao)數(shu)(shu)抄(chao)(chao)到(dao)(dao)機(ji)(ji)(ji)器的(de)(de)(de)工(gong)(gong)(gong)件(jian)(jian)坐(zuo)標(biao)(biao)(biao)系(xi)上(shang)這一步(bu)完成。）中心數(shu)(shu)抄(chao)(chao)好(hao)后(hou)(hou)還需要抄(chao)(chao)Z軸(zhou)(zhou)坐(zuo)標(biao)(biao)(biao)數(shu)(shu)，工(gong)(gong)(gong)件(jian)(jian)一般取對(dui)頂為(wei)零對(dui)好(hao)刀后(hou)(hou)只要把(ba)工(gong)(gong)(gong)件(jian)(jian)頂面的(de)(de)(de)數(shu)(shu)抄(chao)(chao)到(dao)(dao)機(ji)(ji)(ji)床坐(zuo)標(biao)(biao)(biao)的(de)(de)(de)Z軸(zhou)(zhou)數(shu)(shu)一欄(lan)就可(ke)以了。輸入(ru)(ru)程(cheng)序(xu)(xu)(xu)(xu)開(kai)始加(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)：以用存儲(chu)卡(ka)(ka)進行(xing)DNC加(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)為(wei)例，首先(xian)將加(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)程(cheng)序(xu)(xu)(xu)(xu)拷貝(bei)到(dao)(dao)存儲(chu)卡(ka)(ka)里（可(ke)一次拷貝(bei)多個程(cheng)序(xu)(xu)(xu)(xu)）把(ba)模式(shi)選(xuan)擇開(kai)關調到(dao)(dao)DNC再(zai)(zai)按(an)(an)(an)(an)(an)(an)下(xia)軟鍵(jian)(jian)PROG接著按(an)(an)(an)(an)(an)(an)右軟鍵(jian)(jian)[＞]兩次，按(an)(an)(an)(an)(an)(an)下(xia)DNC-CD顯示存儲(chu)卡(ka)(ka)里面的(de)(de)(de)程(cheng)序(xu)(xu)(xu)(xu)。找(zhao)(zhao)(zhao)到(dao)(dao)需要加(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)的(de)(de)(de)程(cheng)序(xu)(xu)(xu)(xu)，按(an)(an)(an)(an)(an)(an)下(xia)相應(ying)(ying)(ying)(ying)的(de)(de)(de)序(xu)(xu)(xu)(xu)號再(zai)(zai)按(an)(an)(an)(an)(an)(an)軟鍵(jian)(jian)DNC-ST。按(an)(an)(an)(an)(an)(an)YCLESTARTC（循(xun)環啟動按(an)(an)(an)(an)(an)(an)鈕）就開(kai)始加(jia)(jia)(jia)(jia)(jia)工(gong)(gong)(gong)了。

2、加工完畢

所(suo)輸(shu)入的(de)(de)(de)(de)程(cheng)序(xu)(xu)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)成(cheng)之(zhi)后(hou)機(ji)(ji)床Z軸會抬高到(dao)(dao)一定的(de)(de)(de)(de)高度同時機(ji)(ji)床主軸（Z軸）會停(ting)止轉動機(ji)(ji)床各軸停(ting)止運行(xing)，當一個(ge)程(cheng)序(xu)(xu)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)成(cheng)之(zhi)后(hou)：要(yao)認真檢查(cha)程(cheng)序(xu)(xu)所(suo)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)(de)地(di)方(fang)有(you)(you)無過(guo)切漏切彈刀以(yi)(yi)及(ji)光得太粗(cu)等(deng)(deng)情況。當編(bian)程(cheng)員(yuan)給出(chu)的(de)(de)(de)(de)所(suo)有(you)(you)程(cheng)序(xu)(xu)都加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)成(cheng)之(zhi)后(hou)則(ze)代表工(gong)(gong)(gong)(gong)(gong)件(jian)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)成(cheng)，檢查(cha)工(gong)(gong)(gong)(gong)(gong)件(jian)：工(gong)(gong)(gong)(gong)(gong)件(jian)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)成(cheng)之(zhi)后(hou)應整體性的(de)(de)(de)(de)檢查(cha)所(suo)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)的(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)件(jian)外(wai)觀(guan)、工(gong)(gong)(gong)(gong)(gong)件(jian)尺寸以(yi)(yi)及(ji)其它方(fang)面有(you)(you)無達到(dao)(dao)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)要(yao)求。一切確(que)認無誤后(hou)則(ze)可以(yi)(yi)下機(ji)(ji)。卸載工(gong)(gong)(gong)(gong)(gong)件(jian)：確(que)認加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)成(cheng)就(jiu)(jiu)可以(yi)(yi)卸載工(gong)(gong)(gong)(gong)(gong)件(jian)，當一個(ge)工(gong)(gong)(gong)(gong)(gong)件(jian)加(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)完(wan)成(cheng)后(hou)就(jiu)(jiu)已(yi)經是(shi)成(cheng)品或半成(cheng)品而(er)不(bu)能再有(you)(you)碰凹刮花(hua)等(deng)(deng)痕跡。所(suo)以(yi)(yi)針對不(bu)同的(de)(de)(de)(de)工(gong)(gong)(gong)(gong)(gong)件(jian)要(yao)靈活的(de)(de)(de)(de)運用不(bu)同的(de)(de)(de)(de)方(fang)法。要(yao)做到(dao)(dao)輕(qing)拿輕(qing)放，安(an)全合理(li)。確(que)保人(ren)身和工(gong)(gong)(gong)(gong)(gong)件(jian)的(de)(de)(de)(de)安(an)全。

3、清掃機床

當機臺上有較多鐵屑以及其它雜物時就需要清掃數控機床。清(qing)掃機(ji)(ji)床時應用掃把或木棒(bang)(bang)等軟材(cai)料來清(qing)理殘存(cun)在機(ji)(ji)床內的(de)雜物而不要用鐵棒(bang)(bang)或風(feng)槍等工(gong)具清(qing)掃機(ji)(ji)臺。以(yi)免出(chu)現碰傷機(ji)(ji)床加(jia)工(gong)部(bu)分和把碎鐵屑(xie)吹進機(ji)(ji)床導軌影響(xiang)加(jia)工(gong)精度。關(guan)(guan)(guan)機(ji)(ji)：當工(gong)件(jian)加(jia)工(gong)完成機(ji)(ji)床清(qing)掃完畢后可以(yi)關(guan)(guan)(guan)機(ji)(ji)時方可關(guan)(guan)(guan)機(ji)(ji)。如遇特殊情況（如打雷等）也應該關(guan)(guan)(guan)閉機(ji)(ji)床。關(guan)(guan)(guan)機(ji)(ji)時應先把X.Y.Z三軸移動到中間位(wei)置(zhi)，坐標軸，主軸等應停止運行；然(ran)后按下急停開關(guan)(guan)(guan)，再(zai)按下主操(cao)作盤上的(de)NC系統電源OFF開關(guan)(guan)(guan)；接著將電氣控制柜的(de)電源開關(guan)(guan)(guan)扳到OFF。把穩壓(ya)器開關(guan)(guan)(guan)關(guan)(guan)(guan)掉。關(guan)(guan)(guan)好(hao)機(ji)(ji)床上各防護門。至此關(guan)(guan)(guan)機(ji)(ji)完成。