新(xin)能(neng)源電(dian)(dian)動(dong)(dong)汽車(che)主(zhu)要是由電(dian)(dian)機(ji)驅(qu)動(dong)(dong)系統、電(dian)(dian)池系統和整(zheng)車(che)控制系統三部分構成,其中(zhong)的電(dian)(dian)機(ji)驅(qu)動(dong)(dong)系統是直接將(jiang)電(dian)(dian)能(neng)轉換為(wei)機(ji)械能(neng)的部分,決定了電(dian)(dian)動(dong)(dong)汽車(che)的性能(neng)指標。因此,汽車(che)電(dian)(dian)機(ji)尤為(wei)重要。在(zai)本期專(zhuan)題中(zhong),小(xiao)編從電(dian)(dian)機(ji)類型、汽車(che)發(fa)電(dian)(dian)機(ji)調節器原(yuan)理(li)、汽車(che)電(dian)(dian)機(ji)品牌(pai)等多個方面(mian)為(wei)大家詳細介紹汽車(che)電(dian)(dian)機(ji)知識。
汽車電(dian)機一般指(zhi)(zhi)電(dian)動(dong)(dong)汽車電(dian)動(dong)(dong)機,是(shi)指(zhi)(zhi)依據(ju)電(dian)磁(ci)感應(ying)定律實現電(dian)能的(de)(de)轉換或傳遞的(de)(de)一種電(dian)磁(ci)裝置。電(dian)動(dong)(dong)機也稱馬達,在電(dian)路中用字(zi)母“M”表(biao)示(shi)。它的(de)(de)主要作用是(shi)產生(sheng)驅(qu)動(dong)(dong)轉矩,作為用電(dian)動(dong)(dong)汽車的(de)(de)動(dong)(dong)力源。
1、電動汽車直流電機
優點:是起動加速(su)轉(zhuan)巨大,電磁轉(zhuan)矩控制特(te)性良好,調速(su)方便(bian),控制裝置簡單,成(cheng)本較低。
缺點:有(you)機械換向器,當在(zai)高速大負荷下(xia)運行時,換向器表面有(you)火花出現,因此不宜太(tai)高的(de)電機轉速。比(bi)較(jiao)與其他驅動系統而言處于劣(lie)勢,已經(jing)逐漸被淘汰(tai)。
2、電動汽車交流感應電機
交(jiao)(jiao)流(liu)感應電(dian)機(ji)定子(zi)用于產(chan)生磁場,由定子(zi)鐵(tie)芯、定子(zi)繞組、鐵(tie)芯外(wai)側的(de)外(wai)殼、支撐轉子(zi)軸的(de)軸承組成。交(jiao)(jiao)流(liu)電(dian)機(ji)有價格低、以(yi)維護、體(ti)積小的(de)優點,但是交(jiao)(jiao)流(liu)電(dian)機(ji)的(de)控(kong)制比(bi)較復(fu)雜。已經成為交(jiao)(jiao)流(liu)驅(qu)動(dong)電(dian)動(dong)汽車的(de)首選。
3、電動汽車交流感應電機
永磁(ci)電(dian)(dian)(dian)機(ji)(ji)(ji),采用永磁(ci)體(ti)來產生氣隙磁(ci)通量(liang),永磁(ci)體(ti)代替了(le)直流電(dian)(dian)(dian)機(ji)(ji)(ji)中(zhong)(zhong)的磁(ci)場線圈和感應電(dian)(dian)(dian)機(ji)(ji)(ji)中(zhong)(zhong)定子(zi)的勵(li)磁(ci)體(ti)。永磁(ci)同步電(dian)(dian)(dian)機(ji)(ji)(ji)具有高效率(lv)(lv)、高力矩(ju)(ju)慣量(liang)比(bi)、高能(neng)量(liang)密度,尤(you)其是其低(di)(di)速大扭(niu)矩(ju)(ju)的優點(dian)能(neng)滿足(zu)車輛在復雜多變的道路下(xia)行(xing)駛(shi),是個高性能(neng)而且低(di)(di)碳環保(bao)電(dian)(dian)(dian)機(ji)(ji)(ji)隨著稀土永磁(ci)材料的出現有望(wang)與交流感應電(dian)(dian)(dian)機(ji)(ji)(ji)爭(zheng)奪(duo)市(shi)場。特別(bie)是在中(zhong)(zhong)小功率(lv)(lv)范(fan)圍內等到了(le)廣泛的應用。
4、電動汽車開關磁阻電機
開關磁阻電(dian)機(ji)定、轉子都(dou)是普通硅鋼片(pian)疊壓成的(de)雙凸極結構。
優點:簡單(dan)可靠、可調(diao)速范圍寬(kuan)、效率高、控制靈(ling)活、成本(ben)低。
缺點:轉矩波動大、噪聲大、需要位置檢測器、有非線性特性等。應用受到限制。【詳細】
由于交(jiao)流發(fa)(fa)電(dian)(dian)機的(de)(de)(de)轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)是由發(fa)(fa)動(dong)(dong)機通過(guo)皮帶驅動(dong)(dong)旋轉(zhuan)(zhuan)(zhuan)(zhuan)的(de)(de)(de),發(fa)(fa)動(dong)(dong)機的(de)(de)(de)轉(zhuan)(zhuan)(zhuan)(zhuan)速從最低約800轉(zhuan)(zhuan)(zhuan)(zhuan)/分(fen)的(de)(de)(de)轉(zhuan)(zhuan)(zhuan)(zhuan)到(dao)最高約6000轉(zhuan)(zhuan)(zhuan)(zhuan)/分(fen)鐘,因而(er)發(fa)(fa)電(dian)(dian)機轉(zhuan)(zhuan)(zhuan)(zhuan)子(zi)的(de)(de)(de)轉(zhuan)(zhuan)(zhuan)(zhuan)速變(bian)化(hua)范(fan)圍非常大(da),這樣(yang)將引起(qi)發(fa)(fa)電(dian)(dian)機的(de)(de)(de)輸出(chu)電(dian)(dian)壓(ya)(ya)發(fa)(fa)生較大(da)變(bian)化(hua),無法滿足汽車用電(dian)(dian)設備的(de)(de)(de)工作要求。為(wei)了(le)滿足用電(dian)(dian)設備恒定(ding)電(dian)(dian)壓(ya)(ya)的(de)(de)(de)要求,交(jiao)流發(fa)(fa)電(dian)(dian)機必(bi)須(xu)配用電(dian)(dian)壓(ya)(ya)調節(jie)器,使其輸出(chu)電(dian)(dian)壓(ya)(ya)在發(fa)(fa)動(dong)(dong)機所有工況(kuang)下基本保持恒定(ding)。
對于(yu)12V的汽(qi)車(che)電(dian)器系(xi)統,調(diao)節(jie)(jie)器調(diao)節(jie)(jie)發(fa)電(dian)機(ji)的輸出電(dian)壓范圍在13.8-14.4伏之(zhi)間。
發電機的輸出電壓取決于發電機定子線圈的匝數、發電機的轉速和轉子線圈產生磁場的強度,而我們只能調節的是轉子線圈產生磁場的強度。電壓調節器通過控制轉子線圈的通電電流來控制磁場的強度。【詳細】
外(wai)層電(dian)(dian)鍍工作做的(de)(de)好的(de)(de)電(dian)(dian)機(ji)一般外(wai)觀比較光亮,翻新機(ji)呈灰色且比較暗淡。再可以(yi)看(kan)(kan)電(dian)(dian)機(ji)商標,一般比較大的(de)(de)廠家看(kan)(kan)重(zhong)品牌(pai)發展(zhan)都(dou)會標有,這是一種(zhong)品牌(pai)品質的(de)(de)體(ti)現。最后可以(yi)看(kan)(kan)電(dian)(dian)機(ji)是否有3C認證,符合(he)行業規范的(de)(de)電(dian)(dian)機(ji)也會更有保(bao)障。
在試車(che)時,消費者可以載重起動(dong)時動(dong)力(li)(li)是否(fou)充沛,動(dong)力(li)(li)不(bu)充沛的很可能(neng)在電(dian)機(ji)線圈上偷(tou)工(gong)減料了。
待(dai)電(dian)機(ji)(ji)停止后消(xiao)費(fei)者可以用手去感知電(dian)機(ji)(ji)的溫度,溫度越(yue)低,電(dian)機(ji)(ji)散熱性(xing)越(yue)好(hao),性(xing)能(neng)也越(yue)好(hao)。
檢測交流三相電機的好壞
1、搖(yao)(yao)表搖(yao)(yao),500V的搖(yao)(yao)表即可,搖(yao)(yao)三個接線(xian)柱上的線(xian)對電機外(wai)殼(ke)的絕緣阻(zu)值,在0.5M歐(ou)以上就說明沒(mei)有對地(di)短路(lu)。
2、萬用(yong)表測(ce):測(ce)A/B/C三相間的(de)阻(zu)值,是(shi)否相等。數值差(cha)的(de)越(yue)大(da),電(dian)機性能(neng)越(yue)差(cha)。并且電(dian)機功率越(yue)大(da),阻(zu)值越(yue)小!但(dan)是(shi)不(bu)能(neng)三相都為0歐,除非如50KW以上(shang)特別大(da)的(de)電(dian)機,但(dan)這個目(mu)前電(dian)動車應用(yong)可以說沒(mei)有。
檢測交流單相電機的好壞
1、用500V兆(zhao)歐表測量電(dian)動機繞組與外殼(ke)的絕緣電(dian)阻(zu),不(bu)應小于(yu)0.5兆(zhao)歐;用萬用表測量繞組各引線,沒有斷線,兩者(zhe)都符(fu)合要求,電(dian)動機性能較好。
2、檢測電容(rong)器用指針(zhen)萬用表(biao)更(geng)方便(bian)(也有帶電容(rong)檔(dang)的數字(zi)表(biao),可直接測量(liang))。
將萬用表撥到1K或(huo)10K電阻檔,測電容(rong)(rong)器(qi)的2個引線,表針快速向右偏轉后(hou)慢慢回到左(zuo)側電容(rong)(rong)器(qi),說明(ming)電容(rong)(rong)器(qi)較好(hao);始終偏向右側說明(ming)電容(rong)(rong)器(qi)被擊(ji)穿了;指針不動則(ze)電容(rong)(rong)器(qi)內(nei)部斷(duan)線或(huo)沒有容(rong)(rong)量了。
檢測直流電機的好壞
用萬用表測量換向器之間的片間電壓,如果有沒兩片之間的片間電壓有相同的規律,說明繞組正常。【詳細】
1、不充電
發動機(ji)在(zai)中等以上轉(zhuan)速(su)時,電(dian)(dian)流表指針指示不(bu)(bu)充(chong)(chong)電(dian)(dian),充(chong)(chong)電(dian)(dian)指示燈亮,首先要考慮蓄電(dian)(dian)池充(chong)(chong)電(dian)(dian)情況(kuang),若充(chong)(chong)電(dian)(dian)不(bu)(bu)足為發電(dian)(dian)裝(zhuang)置(zhi)故障。
不(bu)(bu)充(chong)電(dian)除了傳動皮帶過(guo)松打(da)滑,一般要檢查發(fa)電(dian)機本身(shen)不(bu)(bu)發(fa)電(dian)或調節器故障(zhang),以及充(chong)電(dian)電(dian)路斷路故障(zhang)。如發(fa)電(dian)機內(nei)部(bu)整流脫(tuo)落或電(dian)樞接線柱底部(bu)與二(er)極管(guan)元件板接觸處不(bu)(bu)通;二(er)極管(guan)擊(ji)穿短路,造(zao)成定子繞組燒損;電(dian)刷(shua)在(zai)炭刷(shua)架內(nei)卡住接觸不(bu)(bu)良,或磁場繞組斷路等。
診斷中提高發動機(ji)(ji)(ji)轉(zhuan);開(kai)大燈,如(ru)電(dian)流(liu)(liu)表(biao)(biao)指(zhi)針(zhen)瞬間的偏轉(zhuan)放(fang)電(dian)方向(xiang),則為發電(dian)機(ji)(ji)(ji)與(yu)調(diao)節(jie)器(qi)工作(zuo)正(zheng)常,而是蓄(xu)(xu)電(dian)池充(chong)電(dian)已足;若電(dian)流(liu)(liu)表(biao)(biao)指(zhi)針(zhen)較(jiao)大的偏向(xiang)放(fang)電(dian)方向(xiang),則故障(zhang)在(zai)發電(dian)機(ji)(ji)(ji)或(huo)調(diao)節(jie)器(qi),應(ying)檢查充(chong)電(dian)線(xian)路各接頭(tou)是否良好(hao),風扇皮帶是否過(guo)松及發電(dian)機(ji)(ji)(ji)、調(diao)節(jie)器(qi)的技術狀況。首先驗證(zheng)充(chong)電(dian)系(xi)統(tong)是否確實(shi)有(you)故障(zhang),將發動機(ji)(ji)(ji)置于中速(su)運轉(zhuan),在(zai)開(kai)前照燈的瞬間,電(dian)流(liu)(liu)表(biao)(biao)指(zhi)針(zhen)偏向(xiang)“+”方向(xiang)或(huo)保持原位不動,為蓄(xu)(xu)電(dian)池已充(chong)足電(dian),充(chong)電(dian)系(xi)統(tong)工作(zuo)正(zheng)常。如(ru)果電(dian)流(liu)(liu)表(biao)(biao)指(zhi)針(zhen)偏向(xiang)“一”方向(xiang),為充(chong)電(dian)系(xi)統(tong)有(you)故障(zhang),應(ying)予檢修。
2、充電電流過小
蓄電(dian)(dian)池在存電(dian)(dian)不足的情況下,提高發動(dong)機轉速,電(dian)(dian)流表指針指示較小(xiao)的充(chong)電(dian)(dian)電(dian)(dian)流,則為充(chong)電(dian)(dian)電(dian)(dian)流過小(xiao)故(gu)障。這一般是發電(dian)(dian)機本(ben)身電(dian)(dian)壓不足,調(diao)節器技術狀態(tai)不良以(yi)及充(chong)電(dian)(dian)線路中(zhong)電(dian)(dian)阻(zu)增大所(suo)致(zhi)。
可按(an)以下(xia)(xia)步驟判斷和排除:檢(jian)(jian)查(cha)(cha)蓄電(dian)(dian)(dian)(dian)(dian)池、發(fa)(fa)電(dian)(dian)(dian)(dian)(dian)機(ji)、調(diao)節(jie)器和電(dian)(dian)(dian)(dian)(dian)流表等(deng)各(ge)機(ji)件的(de)接線(xian)柱(zhu)及(ji)其導線(xian)連(lian)接是否(fou)牢靠。檢(jian)(jian)查(cha)(cha)風扇皮帶是否(fou)過松而使發(fa)(fa)電(dian)(dian)(dian)(dian)(dian)機(ji)轉速不高。在上(shang)述(shu)情況正常時,可在發(fa)(fa)動機(ji)中(zhong)等(deng)轉速下(xia)(xia)檢(jian)(jian)查(cha)(cha)調(diao)節(jie)器的(de)限額電(dian)(dian)(dian)(dian)(dian)壓,拆檢(jian)(jian)發(fa)(fa)電(dian)(dian)(dian)(dian)(dian)機(ji)是否(fou)有(you)磨(mo)損損壞的(de)異常現(xian)象(xiang)。檢(jian)(jian)查(cha)(cha)調(diao)節(jie)器活(huo)動觸(chu)點是否(fou)燒(shao)蝕或有(you)無(wu)氧(yang)化(hua)物,活(huo)動觸(chu)點臂與鐵芯間間隙(xi)及(ji)彈簧拉力是否(fou)符合技術要求;調(diao)節(jie)器接線(xian)有(you)無(wu)松動現(xian)象(xiang)。發(fa)(fa)現(xian)異常現(xian)象(xiang)應及(ji)時修復。發(fa)(fa)動機(ji)在中(zhong)速以上(shang)運(yun)轉時,接通前(qian)照燈,若(ruo)電(dian)(dian)(dian)(dian)(dian)流仍(reng)顯示(shi)充電(dian)(dian)(dian)(dian)(dian),為(wei)充電(dian)(dian)(dian)(dian)(dian)系統技術狀況良好;若(ruo)電(dian)(dian)(dian)(dian)(dian)源表顯示(shi)放電(dian)(dian)(dian)(dian)(dian),為(wei)充電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)流過小(xiao)故障(zhang),應予檢(jian)(jian)修。
3、充電電流過大
汽車(che)電(dian)(dian)(dian)流(liu)表指針偏轉到最大充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)位置;若夜間行車(che),發動(dong)機轉速高(gao)時,就會(hui)出現照明和(he)儀表指示燈特(te)別亮。燈泡容易燒(shao)毀,分電(dian)(dian)(dian)器(qi)觸點燒(shao)蝕,蓄(xu)電(dian)(dian)(dian)池電(dian)(dian)(dian)解液消耗過快(kuai)。首(shou)(shou)先檢(jian)查(cha)(cha)調節器(qi)火線與磁(ci)(ci)場兩接(jie)線柱導線是否(fou)接(jie)錯(cuo),活(huo)動(dong)觸點是否(fou)燒(shao)蝕或粘合于常閉狀態。檢(jian)查(cha)(cha)調節器(qi)時,可拆下磁(ci)(ci)場接(jie)線,若充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)明顯減小,為調節器(qi)故障(zhang),可能是低速觸點燒(shao)結分不開,線圈有斷路等,若充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)仍然(ran)很大,可能是磁(ci)(ci)場接(jie)線和(he)電(dian)(dian)(dian)樞接(jie)線有短(duan)路。首(shou)(shou)先檢(jian)查(cha)(cha)是否(fou)因蓄(xu)電(dian)(dian)(dian)池內部(bu)短(duan)路和(he)嚴(yan)重虧(kui)電(dian)(dian)(dian)而引起(qi)充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)過大應(ying)予檢(jian)修。
4、充電電流不穩
在發(fa)動(dong)(dong)機(ji)(ji)怠速(su)以(yi)上(shang)轉速(su)運(yun)轉時,電(dian)(dian)(dian)(dian)流(liu)表指針左(zuo)右擺(bai)動(dong)(dong),顯示間(jian)歇充(chong)電(dian)(dian)(dian)(dian)(有(you)時充(chong)電(dian)(dian)(dian)(dian)有(you)時又不充(chong)電(dian)(dian)(dian)(dian)的(de)現象),一(yi)般為發(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)的(de)端電(dian)(dian)(dian)(dian)壓(ya)不穩(wen)定。首先應檢(jian)查各連接(jie)(jie)線(xian)頭是(shi)否(fou)松動(dong)(dong)和接(jie)(jie)觸不良;皮帶是(shi)否(fou)過松以(yi)及蓄電(dian)(dian)(dian)(dian)池(chi)的(de)極樁(zhuang)有(you)無(wu)松動(dong)(dong)。若無(wu)異常再檢(jian)查調節器(qi)觸點(dian)是(shi)否(fou)燒蝕、臟污,線(xian)圈或電(dian)(dian)(dian)(dian)阻有(you)無(wu)接(jie)(jie)觸不良、斷路等;仍無(wu)異常,則應拆檢(jian)發(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)內部的(de)技術狀況,并逐(zhu)項(xiang)修復(fu)。發(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)中速(su)以(yi)上(shang)運(yun)轉時,電(dian)(dian)(dian)(dian)流(liu)表指示充(chong)電(dian)(dian)(dian)(dian),但指針不斷左(zuo)右擺(bai)動(dong)(dong),充(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流(liu)時大時小,應予(yu)檢(jian)修。
5、發電機不發電
發電機不發電的主要原因是:整流二極管擊穿短路或斷路;激磁繞組短路或斷路;三相定子繞組相問短路或搭鐵;轉子滑環嚴重氧化臟污,炭刷架損壞或炭刷在刷架中卡住。【詳細】
1、避免大電流放電
電動車在起步、載人、上(shang)坡時,盡量避(bi)免猛踩加速,形成瞬(shun)間大電流放電。大電流放電容(rong)易(yi)導致產生硫酸鉛結(jie)晶,從而損害(hai)電池極(ji)板的物理(li)性能。
2、避免充電時插頭發熱
二百二十(shi)伏電(dian)(dian)源插(cha)頭(tou)或(huo)(huo)充(chong)電(dian)(dian)器輸出插(cha)頭(tou)松動(dong)、接觸(chu)面氧化(hua)等現(xian)象(xiang)都會(hui)導致插(cha)頭(tou)發(fa)熱,發(fa)熱時間過長會(hui)導致插(cha)頭(tou)短(duan)路或(huo)(huo)接觸(chu)不(bu)良,損害充(chong)電(dian)(dian)器和電(dian)(dian)瓶,給您帶(dai)來不(bu)必要的損失。所以發(fa)現(xian)上述情況時,應及時清(qing)除氧化(hua)物或(huo)(huo)更換(huan)接插(cha)件。
3、定期檢查
在(zai)使用(yong)過(guo)程(cheng)中,如(ru)果電動車的續行里程(cheng)在(zai)短(duan)時(shi)間內(nei)突然大(da)幅度下降十幾(ji)公里,則很有可能是電池組中最(zui)少(shao)有一(yi)塊電池出(chu)現問(wen)題。此時(shi),應(ying)及時(shi)到銷售中心或代(dai)理商維(wei)修(xiu)部進行檢查、修(xiu)復或配組。
這樣能相對延長電(dian)池(chi)組的(de)壽命,最大程度(du)地節省您的(de)開支。
4、嚴禁存放時虧電
蓄電(dian)(dian)池(chi)在存放時(shi)嚴禁處于虧電(dian)(dian)狀(zhuang)態。虧電(dian)(dian)狀(zhuang)態是指電(dian)(dian)池(chi)使用(yong)后沒有及(ji)時(shi)充電(dian)(dian)。
在虧電狀態下存放電池,很容易出現硫酸鹽化,硫酸鉛結晶物附著在極板上,會堵塞電離子通道,造成充電不足,電池容量下降。虧電狀態閑置時間越長,電池損壞越重。因此,電池閑置不用時,應每月補充電一次,這樣能較好地保持電池健康狀態。【詳細】