新能源(yuan)電(dian)(dian)(dian)動汽(qi)(qi)(qi)車(che)主要是(shi)由電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)驅(qu)動系(xi)統(tong)(tong)(tong)、電(dian)(dian)(dian)池系(xi)統(tong)(tong)(tong)和(he)整車(che)控制系(xi)統(tong)(tong)(tong)三部分(fen)構成,其中(zhong)的電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)驅(qu)動系(xi)統(tong)(tong)(tong)是(shi)直接將電(dian)(dian)(dian)能轉(zhuan)換為機(ji)(ji)(ji)(ji)械能的部分(fen),決(jue)定了電(dian)(dian)(dian)動汽(qi)(qi)(qi)車(che)的性能指標。因此,汽(qi)(qi)(qi)車(che)電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)尤為重要。在本期專題中(zhong),小編從電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)類型、汽(qi)(qi)(qi)車(che)發電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)調節(jie)器(qi)原(yuan)理、汽(qi)(qi)(qi)車(che)電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)品牌等多(duo)個方(fang)面(mian)為大家詳細介(jie)紹汽(qi)(qi)(qi)車(che)電(dian)(dian)(dian)機(ji)(ji)(ji)(ji)知識。
汽(qi)車(che)電機(ji)一(yi)般(ban)指電動汽(qi)車(che)電動機(ji),是指依據電磁感(gan)應定律實(shi)現電能的轉換或(huo)傳遞的一(yi)種電磁裝置。電動機(ji)也(ye)稱(cheng)馬達,在電路中用字(zi)母“M”表(biao)示(shi)。它的主要(yao)作用是產生驅動轉矩,作為用電動汽(qi)車(che)的動力源。
1、電動汽車直流電機
優點:是(shi)起(qi)動(dong)加速轉(zhuan)巨大,電磁轉(zhuan)矩控制特性良好,調速方(fang)便,控制裝置簡單,成(cheng)本較低。
缺點(dian):有機(ji)械換(huan)(huan)向(xiang)器(qi),當在高(gao)速(su)(su)大負荷(he)下運行時(shi),換(huan)(huan)向(xiang)器(qi)表(biao)面(mian)有火花出現,因此不宜太高(gao)的電機(ji)轉速(su)(su)。比較與(yu)其他驅動(dong)系統而言處于(yu)劣勢,已經逐漸被淘汰。
2、電動汽車交流感應電機
交(jiao)(jiao)流(liu)(liu)感(gan)應電機定(ding)子用于(yu)產生(sheng)磁(ci)場(chang),由定(ding)子鐵芯、定(ding)子繞組(zu)、鐵芯外側的外殼、支撐轉子軸(zhou)的軸(zhou)承組(zu)成。交(jiao)(jiao)流(liu)(liu)電機有價(jia)格低、以維護、體積小的優點,但是(shi)交(jiao)(jiao)流(liu)(liu)電機的控制比較復雜。已經(jing)成為(wei)交(jiao)(jiao)流(liu)(liu)驅(qu)動電動汽(qi)車(che)的首選。
3、電動汽車交流感應電機
永(yong)磁(ci)電(dian)機,采用(yong)永(yong)磁(ci)體來(lai)產生氣隙磁(ci)通量(liang),永(yong)磁(ci)體代替了直(zhi)流電(dian)機中的磁(ci)場(chang)線圈(quan)和感(gan)應電(dian)機中定子的勵磁(ci)體。永(yong)磁(ci)同步電(dian)機具有高(gao)效率、高(gao)力矩(ju)慣量(liang)比(bi)、高(gao)能(neng)量(liang)密(mi)度,尤其是(shi)其低速大扭矩(ju)的優點能(neng)滿(man)足車輛在復雜多(duo)變的道路下行駛,是(shi)個高(gao)性能(neng)而且低碳環保電(dian)機隨(sui)著稀土(tu)永(yong)磁(ci)材料的出現有望與交流感(gan)應電(dian)機爭奪市(shi)場(chang)。特別是(shi)在中小功率范圍內等到(dao)了廣泛的應用(yong)。
4、電動汽車開關磁阻電機
開關磁阻電機定、轉子都是普通硅鋼片疊壓成的雙凸(tu)極結構。
優點:簡單可(ke)靠、可(ke)調(diao)速范圍寬、效率(lv)高(gao)、控制(zhi)靈活、成本(ben)低。
缺點:轉矩波動大、噪聲大、需要位置檢測器、有非線性特性等。應用受到限制。【詳細】
由(you)于交流發(fa)(fa)(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)(ji)的(de)轉子(zi)是由(you)發(fa)(fa)(fa)動(dong)機(ji)(ji)(ji)通(tong)過皮帶(dai)驅(qu)動(dong)旋轉的(de),發(fa)(fa)(fa)動(dong)機(ji)(ji)(ji)的(de)轉速從(cong)最低約800轉/分的(de)轉到最高(gao)約6000轉/分鐘(zhong),因而(er)發(fa)(fa)(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)(ji)轉子(zi)的(de)轉速變化(hua)范圍(wei)非(fei)常大,這樣將(jiang)引起(qi)發(fa)(fa)(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)(ji)的(de)輸出電(dian)(dian)(dian)(dian)壓(ya)(ya)發(fa)(fa)(fa)生較大變化(hua),無法滿足(zu)汽車用電(dian)(dian)(dian)(dian)設備(bei)的(de)工作要求(qiu)。為了滿足(zu)用電(dian)(dian)(dian)(dian)設備(bei)恒定電(dian)(dian)(dian)(dian)壓(ya)(ya)的(de)要求(qiu),交流發(fa)(fa)(fa)電(dian)(dian)(dian)(dian)機(ji)(ji)(ji)必(bi)須配用電(dian)(dian)(dian)(dian)壓(ya)(ya)調(diao)節器,使其(qi)輸出電(dian)(dian)(dian)(dian)壓(ya)(ya)在發(fa)(fa)(fa)動(dong)機(ji)(ji)(ji)所(suo)有(you)工況下(xia)基本保持恒定。
對于12V的(de)汽車電(dian)器(qi)系(xi)統,調節(jie)器(qi)調節(jie)發電(dian)機的(de)輸出電(dian)壓范圍在13.8-14.4伏之(zhi)間。
發電機的輸出電壓取決于發電機定子線圈的匝數、發電機的轉速和轉子線圈產生磁場的強度,而我們只能調節的是轉子線圈產生磁場的強度。電壓調節器通過控制轉子線圈的通電電流來控制磁場的強度。【詳細】
外(wai)層電(dian)鍍工作做的(de)(de)(de)好(hao)的(de)(de)(de)電(dian)機(ji)(ji)一(yi)般(ban)外(wai)觀比(bi)較(jiao)(jiao)光亮,翻新(xin)機(ji)(ji)呈灰色且比(bi)較(jiao)(jiao)暗淡。再可以看電(dian)機(ji)(ji)商標(biao),一(yi)般(ban)比(bi)較(jiao)(jiao)大(da)的(de)(de)(de)廠(chang)家看重品牌(pai)發(fa)展都會標(biao)有,這是(shi)一(yi)種(zhong)品牌(pai)品質的(de)(de)(de)體現(xian)。最后可以看電(dian)機(ji)(ji)是(shi)否有3C認證,符(fu)合行業規(gui)范(fan)的(de)(de)(de)電(dian)機(ji)(ji)也會更有保(bao)障。
在試車時,消費者可(ke)(ke)以載重起動(dong)(dong)時動(dong)(dong)力是否(fou)充(chong)沛,動(dong)(dong)力不充(chong)沛的很可(ke)(ke)能在電機(ji)線圈上偷工(gong)減料(liao)了(le)。
待電(dian)機(ji)停止(zhi)后消費者可以用手(shou)去(qu)感(gan)知電(dian)機(ji)的(de)溫(wen)(wen)度,溫(wen)(wen)度越低,電(dian)機(ji)散熱性(xing)越好,性(xing)能也(ye)越好。
檢測交流三相電機的好壞
1、搖表(biao)搖,500V的搖表(biao)即(ji)可,搖三個(ge)接(jie)線(xian)柱上的線(xian)對(dui)電機外殼的絕緣(yuan)阻值,在0.5M歐以上就(jiu)說明沒有對(dui)地短路。
2、萬用(yong)表測(ce):測(ce)A/B/C三(san)相間的(de)阻值(zhi),是(shi)(shi)否相等。數(shu)值(zhi)差的(de)越(yue)(yue)大(da),電機(ji)性能(neng)越(yue)(yue)差。并且電機(ji)功率越(yue)(yue)大(da),阻值(zhi)越(yue)(yue)小(xiao)!但(dan)是(shi)(shi)不能(neng)三(san)相都為0歐,除非如50KW以上特別(bie)大(da)的(de)電機(ji),但(dan)這(zhe)個目(mu)前(qian)電動車應用(yong)可以說沒有(you)。
檢測交流單相電機的好壞
1、用(yong)500V兆歐(ou)表測(ce)量電(dian)動(dong)機繞組(zu)(zu)與外殼的絕緣(yuan)電(dian)阻,不(bu)應小于0.5兆歐(ou);用(yong)萬用(yong)表測(ce)量繞組(zu)(zu)各引(yin)線(xian),沒有斷線(xian),兩者都(dou)符合(he)要求,電(dian)動(dong)機性能較好。
2、檢測電容器(qi)用(yong)指針萬用(yong)表更方便(也有帶電容檔的數字表,可直接測量)。
將萬用表撥到(dao)1K或10K電阻(zu)檔,測(ce)電容(rong)(rong)器(qi)的2個引線(xian),表針(zhen)快(kuai)速向右偏轉后慢(man)慢(man)回到(dao)左(zuo)側(ce)電容(rong)(rong)器(qi),說明(ming)(ming)電容(rong)(rong)器(qi)較(jiao)好;始終偏向右側(ce)說明(ming)(ming)電容(rong)(rong)器(qi)被擊穿了;指針(zhen)不動則電容(rong)(rong)器(qi)內部斷線(xian)或沒有容(rong)(rong)量(liang)了。
檢測直流電機的好壞
用萬用表測量換向器之間的片間電壓,如果有沒兩片之間的片間電壓有相同的規律,說明繞組正常。【詳細】
1、不充電
發動機在中(zhong)等以(yi)上轉速(su)時,電(dian)(dian)(dian)流(liu)表指針指示(shi)不充電(dian)(dian)(dian),充電(dian)(dian)(dian)指示(shi)燈亮,首先要考慮蓄電(dian)(dian)(dian)池充電(dian)(dian)(dian)情況(kuang),若充電(dian)(dian)(dian)不足為發電(dian)(dian)(dian)裝置故障(zhang)。
不充(chong)(chong)電(dian)除了傳動皮帶過松打滑,一般要(yao)檢查發電(dian)機本(ben)身不發電(dian)或(huo)(huo)調節器(qi)故(gu)障(zhang),以及充(chong)(chong)電(dian)電(dian)路(lu)(lu)斷路(lu)(lu)故(gu)障(zhang)。如發電(dian)機內(nei)部整流脫落或(huo)(huo)電(dian)樞接線柱底部與二極管元件(jian)板接觸處不通;二極管擊穿短路(lu)(lu),造成定子繞(rao)組燒(shao)損;電(dian)刷(shua)(shua)在炭刷(shua)(shua)架內(nei)卡住接觸不良,或(huo)(huo)磁(ci)場繞(rao)組斷路(lu)(lu)等(deng)。
診斷中(zhong)提高(gao)發動機(ji)轉;開(kai)大燈,如(ru)電(dian)(dian)流(liu)表指(zhi)(zhi)針(zhen)(zhen)瞬(shun)間(jian)的(de)偏(pian)轉放電(dian)(dian)方(fang)向(xiang),則(ze)為發電(dian)(dian)機(ji)與調(diao)節(jie)器(qi)工作正常,而是蓄電(dian)(dian)池充電(dian)(dian)已(yi)足;若電(dian)(dian)流(liu)表指(zhi)(zhi)針(zhen)(zhen)較大的(de)偏(pian)向(xiang)放電(dian)(dian)方(fang)向(xiang),則(ze)故障(zhang)(zhang)在發電(dian)(dian)機(ji)或調(diao)節(jie)器(qi),應檢查充電(dian)(dian)線路各接頭(tou)是否(fou)良好,風扇皮帶是否(fou)過松(song)及發電(dian)(dian)機(ji)、調(diao)節(jie)器(qi)的(de)技術(shu)狀況(kuang)。首先驗證充電(dian)(dian)系統(tong)是否(fou)確實有(you)故障(zhang)(zhang),將發動機(ji)置于中(zhong)速運(yun)轉,在開(kai)前照燈的(de)瞬(shun)間(jian),電(dian)(dian)流(liu)表指(zhi)(zhi)針(zhen)(zhen)偏(pian)向(xiang)“+”方(fang)向(xiang)或保持原位不動,為蓄電(dian)(dian)池已(yi)充足電(dian)(dian),充電(dian)(dian)系統(tong)工作正常。如(ru)果電(dian)(dian)流(liu)表指(zhi)(zhi)針(zhen)(zhen)偏(pian)向(xiang)“一”方(fang)向(xiang),為充電(dian)(dian)系統(tong)有(you)故障(zhang)(zhang),應予檢修。
2、充電電流過小
蓄(xu)電(dian)(dian)(dian)池在(zai)存電(dian)(dian)(dian)不(bu)足的情況下(xia),提高發(fa)動(dong)機轉(zhuan)速,電(dian)(dian)(dian)流(liu)(liu)表指針(zhen)指示較小的充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)(liu),則為充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)(liu)過小故障。這一般是發(fa)電(dian)(dian)(dian)機本身電(dian)(dian)(dian)壓不(bu)足,調節器(qi)技術狀態不(bu)良以及充(chong)電(dian)(dian)(dian)線路中(zhong)電(dian)(dian)(dian)阻(zu)增大所致。
可(ke)按以下步驟判斷和排除(chu):檢(jian)(jian)查(cha)(cha)蓄電(dian)池、發(fa)電(dian)機(ji)、調(diao)節器和電(dian)流(liu)表等各機(ji)件的(de)接(jie)(jie)線(xian)柱(zhu)及其導線(xian)連接(jie)(jie)是(shi)否牢靠。檢(jian)(jian)查(cha)(cha)風扇皮(pi)帶是(shi)否過松(song)而使發(fa)電(dian)機(ji)轉速不(bu)高。在(zai)(zai)上述(shu)情(qing)況正常時(shi),可(ke)在(zai)(zai)發(fa)動(dong)機(ji)中(zhong)等轉速下檢(jian)(jian)查(cha)(cha)調(diao)節器的(de)限額電(dian)壓,拆檢(jian)(jian)發(fa)電(dian)機(ji)是(shi)否有(you)(you)(you)磨損損壞的(de)異常現象。檢(jian)(jian)查(cha)(cha)調(diao)節器活動(dong)觸點是(shi)否燒(shao)蝕或(huo)有(you)(you)(you)無(wu)氧化物,活動(dong)觸點臂與鐵芯間(jian)間(jian)隙及彈簧(huang)拉力是(shi)否符合技術要求;調(diao)節器接(jie)(jie)線(xian)有(you)(you)(you)無(wu)松(song)動(dong)現象。發(fa)現異常現象應(ying)及時(shi)修(xiu)復。發(fa)動(dong)機(ji)在(zai)(zai)中(zhong)速以上運轉時(shi),接(jie)(jie)通前照燈,若(ruo)電(dian)流(liu)仍顯示充電(dian),為充電(dian)系(xi)統技術狀(zhuang)況良好;若(ruo)電(dian)源(yuan)表顯示放電(dian),為充電(dian)電(dian)流(liu)過小故障,應(ying)予檢(jian)(jian)修(xiu)。
3、充電電流過大
汽車(che)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流表指針偏轉(zhuan)到最大充電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流位(wei)置;若(ruo)夜間(jian)行(xing)車(che),發動機轉(zhuan)速高時(shi),就(jiu)會(hui)出(chu)現照明和(he)(he)儀(yi)表指示燈特別亮。燈泡容易燒(shao)毀,分電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)器(qi)觸(chu)點(dian)燒(shao)蝕,蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)解(jie)液消耗過快。首先檢(jian)查調(diao)節(jie)器(qi)火線與(yu)磁場(chang)(chang)兩接(jie)線柱導線是(shi)否(fou)接(jie)錯,活(huo)動觸(chu)點(dian)是(shi)否(fou)燒(shao)蝕或粘(zhan)合于常閉(bi)狀態。檢(jian)查調(diao)節(jie)器(qi)時(shi),可拆下磁場(chang)(chang)接(jie)線,若(ruo)充電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流明顯減小,為調(diao)節(jie)器(qi)故(gu)障,可能(neng)是(shi)低速觸(chu)點(dian)燒(shao)結分不(bu)開(kai),線圈有(you)斷(duan)路(lu)(lu)等(deng),若(ruo)充電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流仍然很(hen)大,可能(neng)是(shi)磁場(chang)(chang)接(jie)線和(he)(he)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)樞(shu)接(jie)線有(you)短(duan)路(lu)(lu)。首先檢(jian)查是(shi)否(fou)因蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)內(nei)部短(duan)路(lu)(lu)和(he)(he)嚴重虧電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)而引起充電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流過大應(ying)予檢(jian)修。
4、充電電流不穩
在發(fa)動機(ji)(ji)怠速(su)(su)以上(shang)轉速(su)(su)運轉時,電(dian)(dian)流(liu)表(biao)指針(zhen)左(zuo)(zuo)右(you)擺動,顯示間(jian)歇(xie)充電(dian)(dian)(有時充電(dian)(dian)有時又不(bu)充電(dian)(dian)的(de)(de)現象),一(yi)般為發(fa)電(dian)(dian)機(ji)(ji)的(de)(de)端(duan)電(dian)(dian)壓不(bu)穩(wen)定。首先應(ying)檢(jian)查(cha)各連接線(xian)頭是(shi)(shi)否松(song)動和接觸不(bu)良(liang);皮帶是(shi)(shi)否過松(song)以及(ji)蓄電(dian)(dian)池的(de)(de)極樁有無松(song)動。若無異常(chang)再檢(jian)查(cha)調節器觸點是(shi)(shi)否燒蝕、臟污,線(xian)圈或電(dian)(dian)阻(zu)有無接觸不(bu)良(liang)、斷(duan)路等;仍(reng)無異常(chang),則應(ying)拆檢(jian)發(fa)電(dian)(dian)機(ji)(ji)內(nei)部的(de)(de)技術狀況(kuang),并(bing)逐項修復。發(fa)電(dian)(dian)機(ji)(ji)中速(su)(su)以上(shang)運轉時,電(dian)(dian)流(liu)表(biao)指示充電(dian)(dian),但指針(zhen)不(bu)斷(duan)左(zuo)(zuo)右(you)擺動,充電(dian)(dian)電(dian)(dian)流(liu)時大時小,應(ying)予檢(jian)修。
5、發電機不發電
發電機不發電的主要原因是:整流二極管擊穿短路或斷路;激磁繞組短路或斷路;三相定子繞組相問短路或搭鐵;轉子滑環嚴重氧化臟污,炭刷架損壞或炭刷在刷架中卡住。【詳細】
1、避免大電流放電
電(dian)動車(che)在起(qi)步(bu)、載人、上坡時,盡量避(bi)免(mian)猛踩加(jia)速,形(xing)成瞬間大電(dian)流放(fang)電(dian)。大電(dian)流放(fang)電(dian)容易導(dao)致(zhi)產生硫酸鉛(qian)結晶(jing),從(cong)而(er)損害電(dian)池極(ji)板的物理性能。
2、避免充電時插頭發熱
二百二十(shi)伏(fu)電源插頭(tou)或充電器輸出插頭(tou)松動、接觸面氧化(hua)(hua)等(deng)現象都會導(dao)(dao)致插頭(tou)發熱,發熱時(shi)間過長(chang)會導(dao)(dao)致插頭(tou)短路或接觸不良(liang),損害(hai)充電器和電瓶,給您帶來不必(bi)要(yao)的損失。所(suo)以發現上述情況時(shi),應及時(shi)清除氧化(hua)(hua)物或更換接插件(jian)。
3、定期檢查
在使用過(guo)程(cheng)(cheng)中(zhong),如果電動車的續行里程(cheng)(cheng)在短(duan)時間(jian)內突然大幅度下降(jiang)十幾公里,則很有可能是電池(chi)組中(zhong)最少(shao)有一塊(kuai)電池(chi)出現問(wen)題。此時,應及時到銷(xiao)售(shou)中(zhong)心或代理商維修部(bu)進行檢查、修復或配組。
這樣能(neng)相對延(yan)長電池組的(de)壽(shou)命,最大程度地節省您的(de)開(kai)支。
4、嚴禁存放時虧電
蓄電(dian)(dian)池在存(cun)放時(shi)嚴禁處于虧(kui)(kui)電(dian)(dian)狀態。虧(kui)(kui)電(dian)(dian)狀態是(shi)指電(dian)(dian)池使用(yong)后沒有及時(shi)充電(dian)(dian)。
在虧電狀態下存放電池,很容易出現硫酸鹽化,硫酸鉛結晶物附著在極板上,會堵塞電離子通道,造成充電不足,電池容量下降。虧電狀態閑置時間越長,電池損壞越重。因此,電池閑置不用時,應每月補充電一次,這樣能較好地保持電池健康狀態。【詳細】