一、齒輪的基本參數有哪些
齒(chi)(chi)輪(lun)(lun)(lun)是指輪(lun)(lun)(lun)緣上(shang)有齒(chi)(chi)輪(lun)(lun)(lun)連(lian)續嚙合傳(chuan)遞運動(dong)和動(dong)力的(de)機械元件,在機械領(ling)域,有許多不同(tong)(tong)的(de)參數(shu)用來表(biao)達齒(chi)(chi)輪(lun)(lun)(lun)的(de)各(ge)種性能,基本(ben)的(de)齒(chi)(chi)輪(lun)(lun)(lun)參數(shu)有齒(chi)(chi)數(shu)z(一個(ge)齒(chi)(chi)輪(lun)(lun)(lun)的(de)輪(lun)(lun)(lun)齒(chi)(chi)總數(shu))、模(mo)數(shu)m(相(xiang)鄰兩輪(lun)(lun)(lun)齒(chi)(chi)同(tong)(tong)側齒(chi)(chi)廓間(jian)的(de)齒(chi)(chi)距p與圓周(zhou)率π的(de)比值(zhi))、分(fen)度圓直徑d(直徑為(wei)模(mo)數(shu)乘以(yi)齒(chi)(chi)數(shu)的(de)乘積的(de)圓)、壓力角(jiao)(jiao)α(兩齒(chi)(chi)廓曲線(xian)的(de)公(gong)法(fa)線(xian)與兩節圓的(de)公(gong)切線(xian)所夾的(de)銳(rui)角(jiao)(jiao))、齒(chi)(chi)高和齒(chi)(chi)厚等,其中齒(chi)(chi)數(shu)和模(mo)數(shu)是齒(chi)(chi)輪(lun)(lun)(lun)最重要的(de)參數(shu)。
二、齒輪傳動的特點
齒(chi)輪(lun)(lun)傳(chuan)(chuan)動(dong)(dong)(dong)是機械工(gong)程學的(de)(de)一(yi)個專業術語(yu),是指利用(yong)兩齒(chi)輪(lun)(lun)的(de)(de)輪(lun)(lun)齒(chi)相互嚙合(he)傳(chuan)(chuan)遞動(dong)(dong)(dong)力和運動(dong)(dong)(dong)的(de)(de)機械傳(chuan)(chuan)動(dong)(dong)(dong),也是應(ying)用(yong)最(zui)廣(guang)泛的(de)(de)一(yi)種機械傳(chuan)(chuan)動(dong)(dong)(dong)方式,有圓柱齒(chi)輪(lun)(lun)傳(chuan)(chuan)動(dong)(dong)(dong)、錐(zhui)齒(chi)輪(lun)(lun)傳(chuan)(chuan)動(dong)(dong)(dong)、行星齒(chi)輪(lun)(lun)傳(chuan)(chuan)動(dong)(dong)(dong)等多種。齒(chi)輪(lun)(lun)傳(chuan)(chuan)動(dong)(dong)(dong)的(de)(de)特(te)點(dian)是傳(chuan)(chuan)動(dong)(dong)(dong)精度(du)高、適(shi)用(yong)范(fan)圍(wei)廣(guang)、傳(chuan)(chuan)動(dong)(dong)(dong)效率(lv)高、使(shi)用(yong)壽命(ming)長,不(bu)過同時齒(chi)輪(lun)(lun)的(de)(de)使(shi)用(yong)成本、制造和安裝(zhuang)的(de)(de)要求較高,對(dui)于(yu)工(gong)作的(de)(de)環境條件(jian)要求也比較嚴格,且屬于(yu)剛性(xing)傳(chuan)(chuan)動(dong)(dong)(dong),減振性(xing)和抗(kang)沖擊性(xing)都不(bu)太理想。
三、齒輪模數怎么計算
模數是人們設定的一個能度量齒輪大小的參數,它是一個比值,其大小與分圓齒厚有關,齒輪模數的計算公式是:齒輪模數m=分度圓直徑d/齒數z =齒距p /圓周率π。直徑一定的情況下,模數越大說明齒越大、齒距越大,說明外形尺寸越大,強度越高,單精密度也越低,因此在實際的齒輪設計時,要根據齒輪的厚度、變位等參數以及齒輪的使用環境等,選擇正規齒輪品牌采購齒輪。
四、齒輪加工工藝過程
齒(chi)輪是許(xu)多(duo)機械(xie)設(she)備的(de)(de)核心傳動部件,其加(jia)工(gong)(gong)質(zhi)量的(de)(de)優劣(lie)對(dui)機械(xie)設(she)備的(de)(de)穩定性和可靠性影響巨大(da),一般齒(chi)輪加(jia)工(gong)(gong)的(de)(de)類型有銑齒(chi)、磨齒(chi)、滾(gun)齒(chi)、插齒(chi)、剃齒(chi)、珩齒(chi)六種(zhong),加(jia)工(gong)(gong)齒(chi)輪的(de)(de)工(gong)(gong)藝過程主要包括毛坯(pi)處理、齒(chi)坯(pi)加(jia)工(gong)(gong)、齒(chi)形(xing)加(jia)工(gong)(gong)、熱處理、齒(chi)形(xing)精加(jia)工(gong)(gong)、齒(chi)端加(jia)工(gong)(gong)等階段。