2023年1月8日,西門(men)子(zi)(zi)數(shu)控(南京)有限(xian)公司(si)(SNC)新(xin)工(gong)(gong)廠(chang)正式投(tou)運(yun)。作為(wei)西門(men)子(zi)(zi)全(quan)球首座原生數(shu)字(zi)化工(gong)(gong)廠(chang),SNC新(xin)工(gong)(gong)廠(chang)全(quan)面展示(shi)了西門(men)子(zi)(zi)先進數(shu)字(zi)化企業理念與技術的切實(shi)價值。在實(shi)地建設之前,西門(men)子(zi)(zi)就已全(quan)方位應用自身數(shu)字(zi)化技術,預先在虛擬世界打造工(gong)(gong)廠(chang)的數(shu)字(zi)孿(luan)生,實(shi)現從需求(qiu)分(fen)析、規劃(hua)設計、動工(gong)(gong)實(shi)施到生產(chan)運(yun)營全(quan)過程的數(shu)字(zi)化。
“SNC新(xin)工(gong)廠(chang)的(de)(de)投(tou)運是西(xi)門(men)(men)子(zi)推進數字化(hua)轉型實踐的(de)(de)又一(yi)關鍵(jian)里程碑(bei),在西(xi)門(men)(men)子(zi)攜手(shou)中國150年之際,其正式投(tou)運意(yi)義非凡。”西(xi)門(men)(men)子(zi)全(quan)球(qiu)執(zhi)行副總裁,西(xi)門(men)(men)子(zi)中國董事長、總裁兼首席執(zhi)行官肖松(song)博士表示,“面向未來,西(xi)門(men)(men)子(zi)將繼續(xu)以創(chuang)新(xin)為動力,以數字化(hua)和可持續(xu)發展為支點,與中國及全(quan)球(qiu)社會共同應對氣候(hou)變化(hua)等(deng)重大挑戰。”
SNC成立于1996年(nian),主(zhu)要(yao)產(chan)(chan)品(pin)線(xian)覆蓋數控(kong)系統、通用(yong)變頻器、伺服電機、齒輪馬達等(deng)產(chan)(chan)品(pin),廣(guang)泛(fan)應用(yong)于汽車、航空、電子、制(zhi)藥、物(wu)流和新能(neng)源等(deng)高端制(zhi)造行業,并有大量產(chan)(chan)品(pin)出口海外市場。作為(wei)西門子運動控(kong)制(zhi)領域德國以外最大的(de)研(yan)發和制(zhi)造中心,SNC近(jin)年(nian)來面(mian)臨日益(yi)增(zeng)長的(de)市場需(xu)(xu)求,急需(xu)(xu)擴大產(chan)(chan)能(neng),提高生產(chan)(chan)效(xiao)率和靈(ling)活(huo)性。而基于西門子自身(shen)數字化技術打(da)造的(de)原生數字化工廠在智能(neng)靈(ling)活(huo)的(de)產(chan)(chan)品(pin)和生產(chan)(chan)設計、集約高效(xiao)的(de)生產(chan)(chan)運營以及(ji)基于數據驅動的(de)優化服務(wu)等(deng)方面(mian)都擁有巨大優勢。
在工(gong)(gong)(gong)廠(chang)虛(xu)擬建設(she)(she)階段,西(xi)門(men)子(zi)(zi)憑借覆(fu)蓋工(gong)(gong)(gong)廠(chang)需(xu)求(qiu)分析(xi)、布局(ju)設(she)(she)計 、生(sheng)(sheng)產(chan)(chan)(chan)流(liu)程(cheng)仿真以及虛(xu)擬調試等(deng)環節(jie)的數(shu)字孿(luan)生(sheng)(sheng)技術(shu),完成了工(gong)(gong)(gong)廠(chang)在軟件系統中的虛(xu)擬建設(she)(she)。在實體建設(she)(she)及運營階段,基于(yu)西(xi)門(men)子(zi)(zi)工(gong)(gong)(gong)業(ye)云的大數(shu)據分析(xi)及其與工(gong)(gong)(gong)業(ye)物(wu)聯(lian)網系統的有機(ji)結合(he),進一(yi)步優化生(sheng)(sheng)產(chan)(chan)(chan)流(liu)程(cheng),為實際(ji)生(sheng)(sheng)產(chan)(chan)(chan)提(ti)供實時(shi)可靠(kao)的數(shu)據支撐,實現數(shu)字制造(zao)和管理。新工(gong)(gong)(gong)廠(chang)投產(chan)(chan)(chan)之(zhi)后,產(chan)(chan)(chan)能將(jiang)提(ti)高(gao)近2倍,生(sheng)(sheng)產(chan)(chan)(chan)效率(lv)提(ti)升20%,柔性生(sheng)(sheng)產(chan)(chan)(chan)能力提(ti)升30%,產(chan)(chan)(chan)品上市時(shi)間縮短近20%,空間利用(yong)率(lv)提(ti)升40%,物(wu)料流(liu)轉效率(lv)提(ti)升50%。新工(gong)(gong)(gong)廠(chang)可同(tong)時(shi)生(sheng)(sheng)產(chan)(chan)(chan)電子(zi)(zi)和電機(ji)制造(zao)兩(liang)大類從原材料、生(sheng)(sheng)產(chan)(chan)(chan)設(she)(she)備到工(gong)(gong)(gong)藝流(liu)程(cheng)均截然不同(tong)的產(chan)(chan)(chan)品。
低碳環保(bao)也是西門子(zi)在(zai)規劃(hua)SNC新(xin)工(gong)廠(chang)之初就重點考慮(lv)的(de)(de)因素。該工(gong)廠(chang)采用(yong)(yong)(yong)多(duo)項(xiang)國際(ji)先進的(de)(de)低碳環保(bao)技術:利(li)用(yong)(yong)(yong)屋(wu)頂光伏系(xi)(xi)統為(wei)工(gong)廠(chang)運營提供部分清潔能源(yuan)(yuan);利(li)用(yong)(yong)(yong)地(di)(di)源(yuan)(yuan)熱(re)(re)泵技術提高(gao)冬季(ji)供暖和(he)夏季(ji)制冷能效(xiao);應用(yong)(yong)(yong)高(gao)效(xiao)率水(shui)泵和(he)風機(ji)、熱(re)(re)回(hui)(hui)收裝置、雨水(shui)回(hui)(hui)收系(xi)(xi)統、風能和(he)光伏LED路燈、智能照明控制系(xi)(xi)統和(he)太陽能熱(re)(re)水(shui)系(xi)(xi)統,最(zui)大限度地(di)(di)節(jie)能減排(pai)。各項(xiang)節(jie)能減排(pai)措施將共同(tong)助力SNC新(xin)工(gong)廠(chang)成(cheng)為(wei)一(yi)座綠色(se)高(gao)效(xiao)的(de)(de)低碳示范工(gong)廠(chang),預計每(mei)年可(ke)節(jie)省(sheng)約506萬千(qian)瓦時的(de)(de)電力,6,286立(li)方米的(de)(de)水(shui),減少3,325噸的(de)(de)碳排(pai)放。
“SNC新(xin)(xin)工(gong)(gong)廠詮釋了西(xi)(xi)門(men)(men)(men)子(zi)(zi)以數(shu)字(zi)(zi)(zi)孿生(sheng)技術為(wei)核心的(de)數(shu)字(zi)(zi)(zi)化(hua)(hua)企(qi)業(ye)解(jie)決方案所蘊含的(de)巨大(da)潛力(li),它不僅是西(xi)(xi)門(men)(men)(men)子(zi)(zi)在實(shi)(shi)現(xian)智能制(zhi)(zhi)造道路上知(zhi)行合一的(de)有益實(shi)(shi)踐,也在效(xiao)率(lv)、質量和(he)(he)低碳化(hua)(hua)可(ke)持續發展(zhan)方面樹立了行業(ye)新(xin)(xin)標桿。”西(xi)(xi)門(men)(men)(men)子(zi)(zi)(中(zhong)(zhong)國)有限公司執行副總(zong)裁、西(xi)(xi)門(men)(men)(men)子(zi)(zi)大(da)中(zhong)(zhong)華區數(shu)字(zi)(zi)(zi)化(hua)(hua)工(gong)(gong)業(ye)集團總(zong)經理(li)王海濱表示(shi):“未(wei)來(lai),SNC新(xin)(xin)工(gong)(gong)廠將(jiang)成(cheng)為(wei)西(xi)(xi)門(men)(men)(men)子(zi)(zi)與(yu)廣大(da)中(zhong)(zhong)國企(qi)業(ye)交流(liu)制(zhi)(zhi)造業(ye)數(shu)字(zi)(zi)(zi)化(hua)(hua)轉型理(li)念和(he)(he)實(shi)(shi)踐經驗(yan)的(de)重要平臺,積極(ji)賦能當地產(chan)業(ye)轉型升級,與(yu)廣大(da)工(gong)(gong)業(ye)企(qi)業(ye)攜手推動產(chan)業(ye)數(shu)字(zi)(zi)(zi)化(hua)(hua)和(he)(he)數(shu)字(zi)(zi)(zi)產(chan)業(ye)化(hua)(hua)進程(cheng),為(wei)中(zhong)(zhong)國制(zhi)(zhi)造業(ye)創(chuang)新(xin)(xin)發展(zhan)帶來(lai)新(xin)(xin)的(de)活力(li)。”