2023年1月8日,西(xi)門(men)(men)子數(shu)控(南京)有(you)限公司(SNC)新工(gong)廠正式(shi)投運。作為西(xi)門(men)(men)子全(quan)球首(shou)座原生數(shu)字(zi)化(hua)工(gong)廠,SNC新工(gong)廠全(quan)面展示了西(xi)門(men)(men)子先(xian)進數(shu)字(zi)化(hua)企業理念(nian)與技(ji)術(shu)的切實(shi)價(jia)值(zhi)。在實(shi)地建設(she)之(zhi)前,西(xi)門(men)(men)子就(jiu)已全(quan)方(fang)位應用自身數(shu)字(zi)化(hua)技(ji)術(shu),預(yu)先(xian)在虛擬世界(jie)打造工(gong)廠的數(shu)字(zi)孿(luan)生,實(shi)現(xian)從需求分析(xi)、規劃設(she)計、動工(gong)實(shi)施到(dao)生產運營全(quan)過程的數(shu)字(zi)化(hua)。
“SNC新工廠的(de)(de)投(tou)運是西(xi)門子(zi)推進數字(zi)化轉(zhuan)型實踐(jian)的(de)(de)又(you)一(yi)關鍵里程(cheng)碑,在(zai)西(xi)門子(zi)攜手中國150年(nian)之際,其正(zheng)式投(tou)運意義非(fei)凡(fan)。”西(xi)門子(zi)全(quan)球執(zhi)行(xing)副總裁,西(xi)門子(zi)中國董事長(chang)、總裁兼首席執(zhi)行(xing)官肖(xiao)松博(bo)士表示,“面向(xiang)未(wei)來(lai),西(xi)門子(zi)將(jiang)繼續(xu)以創新為動(dong)力,以數字(zi)化和可持續(xu)發展(zhan)為支點,與中國及全(quan)球社會(hui)共同應對氣候(hou)變化等重(zhong)大挑戰(zhan)。”
SNC成立于(yu)1996年,主要產(chan)(chan)(chan)品(pin)線覆蓋數(shu)控系統、通用變頻器、伺服(fu)電(dian)機(ji)、齒輪馬達等產(chan)(chan)(chan)品(pin),廣泛(fan)應用于(yu)汽車、航空、電(dian)子(zi)(zi)、制(zhi)藥、物流和(he)新能源等高端制(zhi)造(zao)行(xing)業,并(bing)有大量產(chan)(chan)(chan)品(pin)出(chu)口海外市場。作(zuo)為西(xi)門子(zi)(zi)運動控制(zhi)領域德(de)國以(yi)外最大的(de)(de)研發和(he)制(zhi)造(zao)中心,SNC近年來面臨日(ri)益增長的(de)(de)市場需求,急需擴大產(chan)(chan)(chan)能,提高生(sheng)產(chan)(chan)(chan)效率和(he)靈活性。而基于(yu)西(xi)門子(zi)(zi)自(zi)身數(shu)字化(hua)技(ji)術打造(zao)的(de)(de)原生(sheng)數(shu)字化(hua)工廠(chang)在智能靈活的(de)(de)產(chan)(chan)(chan)品(pin)和(he)生(sheng)產(chan)(chan)(chan)設計(ji)、集約高效的(de)(de)生(sheng)產(chan)(chan)(chan)運營以(yi)及基于(yu)數(shu)據驅動的(de)(de)優化(hua)服(fu)務等方面都擁有巨大優勢。
在(zai)(zai)工(gong)(gong)(gong)(gong)廠(chang)虛(xu)擬建設(she)(she)階段(duan),西(xi)門子憑(ping)借覆蓋工(gong)(gong)(gong)(gong)廠(chang)需求分析(xi)、布局設(she)(she)計(ji) 、生(sheng)產(chan)(chan)(chan)(chan)流(liu)程(cheng)仿真(zhen)以及(ji)虛(xu)擬調試等環(huan)節的(de)數(shu)(shu)字孿生(sheng)技術,完成了工(gong)(gong)(gong)(gong)廠(chang)在(zai)(zai)軟件(jian)系統(tong)中(zhong)的(de)虛(xu)擬建設(she)(she)。在(zai)(zai)實(shi)體(ti)建設(she)(she)及(ji)運(yun)營階段(duan),基于西(xi)門子工(gong)(gong)(gong)(gong)業云的(de)大數(shu)(shu)據分析(xi)及(ji)其與工(gong)(gong)(gong)(gong)業物聯(lian)網系統(tong)的(de)有機結合,進一步優化生(sheng)產(chan)(chan)(chan)(chan)流(liu)程(cheng),為實(shi)際生(sheng)產(chan)(chan)(chan)(chan)提(ti)(ti)供實(shi)時(shi)可靠的(de)數(shu)(shu)據支撐,實(shi)現數(shu)(shu)字制(zhi)造和(he)管理(li)。新工(gong)(gong)(gong)(gong)廠(chang)投產(chan)(chan)(chan)(chan)之(zhi)后,產(chan)(chan)(chan)(chan)能(neng)將(jiang)提(ti)(ti)高近2倍,生(sheng)產(chan)(chan)(chan)(chan)效率提(ti)(ti)升20%,柔(rou)性(xing)生(sheng)產(chan)(chan)(chan)(chan)能(neng)力提(ti)(ti)升30%,產(chan)(chan)(chan)(chan)品上市時(shi)間(jian)縮短近20%,空間(jian)利用(yong)率提(ti)(ti)升40%,物料流(liu)轉效率提(ti)(ti)升50%。新工(gong)(gong)(gong)(gong)廠(chang)可同時(shi)生(sheng)產(chan)(chan)(chan)(chan)電子和(he)電機制(zhi)造兩大類從原材(cai)料、生(sheng)產(chan)(chan)(chan)(chan)設(she)(she)備到工(gong)(gong)(gong)(gong)藝流(liu)程(cheng)均截然不同的(de)產(chan)(chan)(chan)(chan)品。
低碳(tan)(tan)環(huan)保也是西門(men)子在規劃SNC新(xin)工廠之(zhi)初就重(zhong)點考(kao)慮的(de)(de)(de)(de)因素。該工廠采(cai)用(yong)多(duo)項國際先進的(de)(de)(de)(de)低碳(tan)(tan)環(huan)保技(ji)術(shu):利用(yong)屋頂(ding)光伏系(xi)統為(wei)工廠運營提供(gong)(gong)部分清潔能(neng)(neng)源(yuan);利用(yong)地源(yuan)熱(re)(re)(re)泵技(ji)術(shu)提高冬季供(gong)(gong)暖和夏季制冷能(neng)(neng)效(xiao)(xiao);應用(yong)高效(xiao)(xiao)率水(shui)泵和風(feng)機(ji)、熱(re)(re)(re)回收(shou)(shou)裝置、雨(yu)水(shui)回收(shou)(shou)系(xi)統、風(feng)能(neng)(neng)和光伏LED路燈、智能(neng)(neng)照(zhao)明控制系(xi)統和太(tai)陽能(neng)(neng)熱(re)(re)(re)水(shui)系(xi)統,最大限度地節能(neng)(neng)減排(pai)。各項節能(neng)(neng)減排(pai)措(cuo)施將共同助力SNC新(xin)工廠成為(wei)一座綠(lv)色(se)高效(xiao)(xiao)的(de)(de)(de)(de)低碳(tan)(tan)示范工廠,預計每(mei)年可節省(sheng)約506萬千瓦時的(de)(de)(de)(de)電力,6,286立方米的(de)(de)(de)(de)水(shui),減少3,325噸的(de)(de)(de)(de)碳(tan)(tan)排(pai)放。
“SNC新工(gong)廠詮釋了(le)(le)西門(men)子(zi)(zi)(zi)以數(shu)字(zi)(zi)孿生技(ji)術為(wei)核心的數(shu)字(zi)(zi)化(hua)企業(ye)解決方案所蘊(yun)含的巨大潛(qian)力,它不僅是(shi)西門(men)子(zi)(zi)(zi)在(zai)實現智能(neng)制造(zao)(zao)(zao)道路上(shang)知行(xing)合一的有益實踐,也在(zai)效率(lv)、質量(liang)和(he)低碳化(hua)可持續發(fa)展(zhan)(zhan)方面樹立了(le)(le)行(xing)業(ye)新標桿。”西門(men)子(zi)(zi)(zi)(中(zhong)(zhong)國)有限公司執行(xing)副總裁、西門(men)子(zi)(zi)(zi)大中(zhong)(zhong)華區數(shu)字(zi)(zi)化(hua)工(gong)業(ye)集團(tuan)總經(jing)理王海(hai)濱表示:“未來(lai)(lai),SNC新工(gong)廠將成為(wei)西門(men)子(zi)(zi)(zi)與(yu)廣大中(zhong)(zhong)國企業(ye)交流制造(zao)(zao)(zao)業(ye)數(shu)字(zi)(zi)化(hua)轉型理念(nian)和(he)實踐經(jing)驗的重(zhong)要(yao)平(ping)臺(tai),積極(ji)賦能(neng)當地產(chan)業(ye)轉型升(sheng)級(ji),與(yu)廣大工(gong)業(ye)企業(ye)攜手推動產(chan)業(ye)數(shu)字(zi)(zi)化(hua)和(he)數(shu)字(zi)(zi)產(chan)業(ye)化(hua)進程,為(wei)中(zhong)(zhong)國制造(zao)(zao)(zao)業(ye)創(chuang)新發(fa)展(zhan)(zhan)帶(dai)來(lai)(lai)新的活力。”