【模(mo)切(qie)機種類(lei)】細談模(mo)切(qie)機的種類(lei) 模(mo)切(qie)機分為哪(na)些種類(lei)
模切機,主(zhu)要用于紙品包裝(zhuang)裝(zhuang)潢(huang)工業中的(de)商標(biao)、紙盒、賀(he)卡等的(de)模切(qie)(qie)、壓(ya)(ya)痕(hen)和(he)冷壓(ya)(ya)凸作業,是(shi)(shi)印(yin)(yin)后包裝(zhuang)加工成(cheng)(cheng)型的(de)重要設備。模切(qie)(qie)機的(de)工作原理(li)是(shi)(shi)利(li)(li)用鋼(gang)(gang)刀、鋼(gang)(gang)線(或(huo)(huo)鋼(gang)(gang)板雕(diao)刻(ke)成(cheng)(cheng)的(de)模版),通(tong)過(guo)壓(ya)(ya)印(yin)(yin)版施(shi)加一定的(de)壓(ya)(ya)力(li),將印(yin)(yin)品或(huo)(huo)紙板軋切(qie)(qie)成(cheng)(cheng)一定形(xing)狀。若是(shi)(shi)將整個印(yin)(yin)品壓(ya)(ya)切(qie)(qie)成(cheng)(cheng)單個圖形(xing)產品稱作模切(qie)(qie);若是(shi)(shi)利(li)(li)用鋼(gang)(gang)線在印(yin)(yin)品上(shang)壓(ya)(ya)出(chu)痕(hen)跡或(huo)(huo)者留(liu)下彎折的(de)槽痕(hen)稱作壓(ya)(ya)痕(hen);如果利(li)(li)用陰陽兩(liang)塊(kuai)模板,在印(yin)(yin)品表面壓(ya)(ya)印(yin)(yin)出(chu)具(ju)有立體效果的(de)圖案(an)稱為(wei)凸凹壓(ya)(ya)印(yin)(yin),以(yi)上(shang)可(ke)以(yi)統(tong)稱為(wei)模切(qie)(qie)技術。
模切機的種類
模(mo)切(qie)機根(gen)據壓(ya)(ya)印形式的不同(tong),主要分(fen)為圓(yuan)(yuan)壓(ya)(ya)圓(yuan)(yuan)、圓(yuan)(yuan)壓(ya)(ya)平(ping)、平(ping)壓(ya)(ya)平(ping)三種類型。根(gen)據模(mo)版(ban)放置的形式可以分(fen)為立(li)式和臥式兩(liang)種。根(gen)據自(zi)(zi)動(dong)(dong)(dong)化(hua)程度手動(dong)(dong)(dong)(半自(zi)(zi)動(dong)(dong)(dong))和自(zi)(zi)動(dong)(dong)(dong)兩(liang)種。從(cong)功能上講,除了模(mo)切(qie)之外,還有(you)燙金功能,稱做燙印模(mo)切(qie)機,有(you)的帶(dai)有(you)自(zi)(zi)動(dong)(dong)(dong)清廢功能,稱做清廢模(mo)切(qie)機。
圓壓圓模切機
特點(dian)是線接(jie)觸、模切壓(ya)(ya)力(li)小、生產(chan)效(xiao)率(lv)高(gao),可以(yi)與膠印(yin)機、柔印(yin)機、凹印(yin)機等印(yin)刷設備連在(zai)一起進行聯線模切,所以(yi)應(ying)用范圍比較廣(guang)。一個滾(gun)(gun)(gun)(gun)筒(tong)(tong)(tong)(tong)相當于壓(ya)(ya)印(yin)滾(gun)(gun)(gun)(gun)筒(tong)(tong)(tong)(tong),模切時施(shi)加壓(ya)(ya)力(li);另外一個是滾(gun)(gun)(gun)(gun)筒(tong)(tong)(tong)(tong)刀(dao)模。滾(gun)(gun)(gun)(gun)筒(tong)(tong)(tong)(tong)刀(dao)模有(you)木質和金屬兩大類,前者主要(yao)模切很厚的(de)(de)(de)瓦楞紙板,后者有(you)采用化(hua)學腐蝕(shi)或(huo)電子雕刻方法加工的(de)(de)(de)金屬滾(gun)(gun)(gun)(gun)筒(tong)(tong)(tong)(tong)刀(dao)模,主要(yao)用于不干(gan)膠標簽及商標的(de)(de)(de)模切,還(huan)有(you)一種(zhong)金屬滾(gun)(gun)(gun)(gun)筒(tong)(tong)(tong)(tong)刀(dao)模主要(yao)用于中高(gao)檔長線產(chan)品,采用壓(ya)(ya)切式或(huo)剪切式形式。
圓壓平模切機
目前(qian)在市場上的應用很(hen)少,國內(nei)沒有(you)專業生產廠家(jia),這里不贅述(shu)。
平壓平模切機
目(mu)前應用最廣泛的(de)最普(pu)遍(bian)的(de)類型(xing),也(ye)是(shi)國內外生產廠家(jia)最多的(de)機型(xing)。平(ping)(ping)壓平(ping)(ping)模(mo)(mo)切(qie)機可以(yi)用于各種類型(xing)的(de)模(mo)(mo)切(qie),既(ji)能(neng)人工續(xu)紙(zhi)半(ban)自動模(mo)(mo)切(qie),也(ye)能(neng)全自動高速聯(lian)動模(mo)(mo)切(qie);既(ji)能(neng)模(mo)(mo)切(qie)瓦(wa)楞(leng)紙(zhi)板(ban)、卡紙(zhi)、不干膠(jiao),又(you)能(neng)模(mo)(mo)切(qie)橡膠(jiao)、海(hai)綿、金屬板(ban)材等。
立式平壓平模切機
俗稱(cheng)老虎嘴(zui)(zui),一(yi)說其工(gong)(gong)作(zuo)時類(lei)似嘴(zui)(zui)的(de)(de)(de)咬合(he)動(dong)作(zuo),一(yi)說其工(gong)(gong)作(zuo)起來(lai)不(bu)安全(quan)容易傷人(ren)(ren),因(yin)而得(de)名(ming)。不(bu)管(guan)怎(zen)樣,形象(xiang)地說明(ming)了(le)立(li)(li)式(shi)(shi)(shi)平(ping)(ping)(ping)(ping)(ping)(ping)壓(ya)(ya)(ya)平(ping)(ping)(ping)(ping)(ping)(ping)模(mo)切(qie)(qie)(qie)(qie)(qie)機的(de)(de)(de)工(gong)(gong)作(zuo)特(te)點。立(li)(li)式(shi)(shi)(shi)平(ping)(ping)(ping)(ping)(ping)(ping)壓(ya)(ya)(ya)平(ping)(ping)(ping)(ping)(ping)(ping)模(mo)切(qie)(qie)(qie)(qie)(qie)機在(zai)(zai)結(jie)構上(shang)(shang)(shang)主要(yao)(yao)分(fen)為(wei)機身和(he)壓(ya)(ya)(ya)架(jia)兩(liang)(liang)大(da)(da)部(bu)分(fen),模(mo)切(qie)(qie)(qie)(qie)(qie)版(ban)(ban)臺(tai)裝(zhuang)在(zai)(zai)機身上(shang)(shang)(shang)。按照其動(dong)作(zuo)方式(shi)(shi)(shi)有兩(liang)(liang)種(zhong)類(lei)型(xing)(xing)(xing):單(dan)擺(bai)式(shi)(shi)(shi)和(he)雙擺(bai)式(shi)(shi)(shi)。所謂(wei)單(dan)擺(bai)式(shi)(shi)(shi)是(shi)(shi)指模(mo)切(qie)(qie)(qie)(qie)(qie)時,壓(ya)(ya)(ya)架(jia)擺(bai)動(dong),機身不(bu)動(dong)(即版(ban)(ban)臺(tai)不(bu)動(dong)),版(ban)(ban)臺(tai)與壓(ya)(ya)(ya)架(jia)下部(bu)先接觸(chu)(chu)(chu),上(shang)(shang)(shang)部(bu)后接觸(chu)(chu)(chu),模(mo)切(qie)(qie)(qie)(qie)(qie)結(jie)束時上(shang)(shang)(shang)部(bu)先離開,下部(bu)后離開,這(zhe)樣受(shou)力時間(jian)不(bu)同,且受(shou)力不(bu)均,因(yin)此(ci)使(shi)(shi)用越來(lai)越少,慢(man)慢(man)淘汰了(le)。雙擺(bai)式(shi)(shi)(shi)是(shi)(shi)指模(mo)切(qie)(qie)(qie)(qie)(qie)時,機身和(he)壓(ya)(ya)(ya)架(jia)都(dou)有動(dong)作(zuo),接觸(chu)(chu)(chu)之前(qian)壓(ya)(ya)(ya)架(jia)平(ping)(ping)(ping)(ping)(ping)(ping)版(ban)(ban)和(he)版(ban)(ban)臺(tai)是(shi)(shi)平(ping)(ping)(ping)(ping)(ping)(ping)行的(de)(de)(de),之間(jian)的(de)(de)(de)接觸(chu)(chu)(chu)形式(shi)(shi)(shi)是(shi)(shi)平(ping)(ping)(ping)(ping)(ping)(ping)行移(yi)動(dong),因(yin)此(ci)壓(ya)(ya)(ya)力大(da)(da)而均勻(yun)。目前(qian)生(sheng)產(chan)的(de)(de)(de)立(li)(li)式(shi)(shi)(shi)平(ping)(ping)(ping)(ping)(ping)(ping)壓(ya)(ya)(ya)平(ping)(ping)(ping)(ping)(ping)(ping)模(mo)切(qie)(qie)(qie)(qie)(qie)機大(da)(da)部(bu)分(fen)屬(shu)于(yu)(yu)此(ci)種(zhong)類(lei)型(xing)(xing)(xing)。立(li)(li)式(shi)(shi)(shi)平(ping)(ping)(ping)(ping)(ping)(ping)壓(ya)(ya)(ya)平(ping)(ping)(ping)(ping)(ping)(ping)模(mo)切(qie)(qie)(qie)(qie)(qie)機根據(ju)自動(dong)化程(cheng)度又可以(yi)分(fen)為(wei)半(ban)自動(dong)和(he)全(quan)自動(dong)兩(liang)(liang)種(zhong)類(lei)型(xing)(xing)(xing)。目前(qian)國(guo)內生(sheng)產(chan)的(de)(de)(de)立(li)(li)式(shi)(shi)(shi)平(ping)(ping)(ping)(ping)(ping)(ping)壓(ya)(ya)(ya)平(ping)(ping)(ping)(ping)(ping)(ping)模(mo)切(qie)(qie)(qie)(qie)(qie)機(老虎嘴(zui)(zui))主要(yao)(yao)是(shi)(shi)半(ban)自動(dong)的(de)(de)(de),模(mo)切(qie)(qie)(qie)(qie)(qie)是(shi)(shi)機器完(wan)成(cheng)的(de)(de)(de),給紙和(he)收(shou)紙是(shi)(shi)靠人(ren)(ren)工(gong)(gong)完(wan)成(cheng)。由于(yu)(yu)生(sheng)產(chan)質(zhi)量(liang)和(he)生(sheng)產(chan)效率與操作(zuo)者(zhe)的(de)(de)(de)熟練程(cheng)度有關(guan),且容易出安全(quan)事故,所以(yi)美國(guo)等(deng)發達國(guo)家已經明(ming)令禁止使(shi)(shi)用這(zhe)種(zhong)設備了(le)。因(yin)為(wei)國(guo)情所限,國(guo)內該種(zhong)設備的(de)(de)(de)使(shi)(shi)用還(huan)比(bi)較普遍,生(sheng)產(chan)的(de)(de)(de)廠家還(huan)比(bi)較多,因(yin)價格便宜,產(chan)銷量(liang)較大(da)(da),如溫州幾家生(sheng)產(chan)老虎嘴(zui)(zui)的(de)(de)(de)工(gong)(gong)廠每年的(de)(de)(de)銷售量(liang)都(dou)在(zai)(zai)百臺(tai)以(yi)上(shang)(shang)(shang)。但相信隨著我們國(guo)家人(ren)(ren)文理(li)念的(de)(de)(de)進步及勞動(dong)法(fa)規的(de)(de)(de)不(bu)斷健全(quan),該種(zhong)半(ban)自動(dong)模(mo)切(qie)(qie)(qie)(qie)(qie)機會逐漸淘汰。
相應地(di),國(guo)內外(wai)已經(jing)開(kai)發出全自(zi)動(dong)(dong)立(li)式(shi)平(ping)壓平(ping)模切(qie)機,從給紙、模切(qie)或燙(tang)(tang)金(jin),到(dao)收紙全部(bu)自(zi)動(dong)(dong)完(wan)成。國(guo)內比較(jiao)典型的(de)(de)設備是(shi) 2003年北人集團公司開(kai)發的(de)(de)TYM750燙(tang)(tang)印(yin)(yin)模切(qie)機。該(gai)機是(shi)目前具有國(guo)內外(wai)先進水平(ping)的(de)(de)印(yin)(yin)后設備,它具有模切(qie)和燙(tang)(tang)金(jin)兩種功能(neng),整個(ge)模切(qie)和燙(tang)(tang)印(yin)(yin)過(guo)程(cheng)從給紙、模切(qie)或燙(tang)(tang)金(jin),到(dao)收紙全部(bu)自(zi)動(dong)(dong)完(wan)成,操作(zuo)簡便、自(zi)動(dong)(dong)化程(cheng)度(du)高(gao)(gao),廣泛應用于紙張、卡板紙的(de)(de)燙(tang)(tang)印(yin)(yin)、壓凸和模切(qie),也可(ke)以應用于一些(xie)其它承印(yin)(yin)材料的(de)(de)模切(qie)和燙(tang)(tang)印(yin)(yin)。因(yin)其技術(shu)先進,自(zi)動(dong)(dong)化程(cheng)度(du)高(gao)(gao),相應地(di)產品價格(ge)偏高(gao)(gao),目前該(gai)產品在國(guo)內的(de)(de)推廣比較(jiao)困難(nan),主要(yao)銷(xiao)售到(dao)歐美國(guo)家(jia)。
臥式平壓平模切機
有(you)兩種給紙(zhi)(zhi)方式:平(ping)(ping)張(zhang)紙(zhi)(zhi)和卷筒(tong)紙(zhi)(zhi),除了模(mo)(mo)切(qie)之外還可以有(you)清廢和燙金(jin)功能。卷筒(tong)紙(zhi)(zhi)給紙(zhi)(zhi)方式的(de)臥(wo)式平(ping)(ping)壓(ya)(ya)(ya)平(ping)(ping)模(mo)(mo)切(qie)機主要用(yong)于(yu)不(bu)干膠標簽及商(shang)(shang)標等印刷品的(de)模(mo)(mo)切(qie)。平(ping)(ping)張(zhang)紙(zhi)(zhi)臥(wo)式平(ping)(ping)壓(ya)(ya)(ya)平(ping)(ping)模(mo)(mo)切(qie)機是(shi)使用(yong)最廣(guang)(guang)泛(fan)且技術發(fa)展最快的(de)機型。制造廠(chang)家比較(jiao)多,國外知明(ming)廠(chang)商(shang)(shang)如(ru)瑞(rui)士博斯特、海德(de)堡等,國內如(ru)北人集團、上(shang)海亞華、臺灣(wan)有(you)恒、唐山(shan)玉印、勝利偉業等,市場競爭比較(jiao)激(ji)烈。主要特點(dian)是(shi)模(mo)(mo)切(qie)壓(ya)(ya)(ya)力大,模(mo)(mo)切(qie)范圍廣(guang)(guang),從0.1mm的(de)白(bai)板紙(zhi)(zhi)到≤5mm的(de)瓦楞紙(zhi)(zhi)都可以模(mo)(mo)切(qie)。