一、制氮機工作原理

制(zhi)(zhi)(zhi)(zhi)氮(dan)(dan)機(ji)的(de)(de)(de)原(yuan)理(li)主(zhu)(zhu)要有三種(zhong)：1、PSA變(bian)壓吸附制(zhi)(zhi)(zhi)(zhi)氮(dan)(dan)原(yuan)理(li)：用(yong)碳分子篩作為(wei)(wei)吸附劑，設計(ji)科學(xue)的(de)(de)(de)工(gong)藝流(liu)程，利用(yong)變(bian)壓吸附的(de)(de)(de)原(yuan)理(li)制(zhi)(zhi)(zhi)(zhi)取(qu)氮(dan)(dan)氣(qi)：基于碳分子篩對氧(yang)(yang)(yang)和(he)(he)氮(dan)(dan)的(de)(de)(de)吸附速率不同，碳分子篩優先吸附氧(yang)(yang)(yang)氣(qi)，碳分子篩本身具有加壓時對氧(yang)(yang)(yang)氣(qi)的(de)(de)(de)吸附容量增(zeng)加，減(jian)(jian)壓時對氧(yang)(yang)(yang)的(de)(de)(de)吸附量減(jian)(jian)少的(de)(de)(de)特性，利用(yong)這種(zhong)特性實現氧(yang)(yang)(yang)氣(qi)和(he)(he)氮(dan)(dan)氣(qi)的(de)(de)(de)分離，得到我們(men)所需要的(de)(de)(de)氮(dan)(dan)氣(qi)。2、深冷(leng)空(kong)(kong)(kong)分制(zhi)(zhi)(zhi)(zhi)氮(dan)(dan)原(yuan)理(li)：深冷(leng)空(kong)(kong)(kong)分制(zhi)(zhi)(zhi)(zhi)氮(dan)(dan)是一種(zhong)傳統的(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)氮(dan)(dan)方法，它(ta)是以空(kong)(kong)(kong)氣(qi)為(wei)(wei)原(yuan)料，經過壓縮、凈(jing)化，再利用(yong)熱交換使(shi)空(kong)(kong)(kong)氣(qi)液(ye)(ye)(ye)化成為(wei)(wei)液(ye)(ye)(ye)態，液(ye)(ye)(ye)態空(kong)(kong)(kong)氣(qi)主(zhu)(zhu)要是液(ye)(ye)(ye)氧(yang)(yang)(yang)和(he)(he)液(ye)(ye)(ye)氮(dan)(dan)的(de)(de)(de)混(hun)合物(wu)，利用(yong)液(ye)(ye)(ye)氧(yang)(yang)(yang)和(he)(he)液(ye)(ye)(ye)氮(dan)(dan)的(de)(de)(de)沸點(dian)不同（在1大(da)氣(qi)壓下，前者的(de)(de)(de)沸點(dian)為(wei)(wei)-183℃，后者的(de)(de)(de)為(wei)(wei)-196℃），通過精餾，使(shi)它(ta)們(men)分離來(lai)獲得氮(dan)(dan)氣(qi)。3、膜空(kong)(kong)(kong)分制(zhi)(zhi)(zhi)(zhi)氮(dan)(dan)原(yuan)理(li)：膜空(kong)(kong)(kong)分制(zhi)(zhi)(zhi)(zhi)氮(dan)(dan)是利用(yong)高(gao)分子中空(kong)(kong)(kong)纖維膜對空(kong)(kong)(kong)氣(qi)中氮(dan)(dan)和(he)(he)氧(yang)(yang)(yang)等氣(qi)體分子具有不同的(de)(de)(de)滲透速率，將氮(dan)(dan)跟(gen)氧(yang)(yang)(yang)等氣(qi)體進行(xing)分離而制(zhi)(zhi)(zhi)(zhi)取(qu)高(gao)純度氮(dan)(dan)氣(qi)。

二、制氮機設備生產工藝流程

1、PSA制(zhi)(zhi)氮(dan)(dan)(dan)機(ji)(ji)(ji)工藝流(liu)(liu)程(cheng)(cheng)：PSA制(zhi)(zhi)氮(dan)(dan)(dan)機(ji)(ji)(ji)是(shi)(shi)應(ying)用(yong)(yong)(yong)(yong)(yong)壓(ya)力(li)擺動吸(xi)附技術的(de)(de)(de)(de)(de)(de)一種氣(qi)(qi)(qi)體分(fen)(fen)(fen)(fen)(fen)離(li)(li)(li)設(she)(she)備，主要用(yong)(yong)(yong)(yong)(yong)于從空氣(qi)(qi)(qi)中(zhong)分(fen)(fen)(fen)(fen)(fen)離(li)(li)(li)出(chu)氮(dan)(dan)(dan)氣(qi)(qi)(qi)。其(qi)(qi)工藝流(liu)(liu)程(cheng)(cheng)有(you)三個步驟：（1）空氣(qi)(qi)(qi)壓(ya)縮(suo)及(ji)凈(jing)化(hua)。使用(yong)(yong)(yong)(yong)(yong)壓(ya)縮(suo)機(ji)(ji)(ji)將(jiang)空氣(qi)(qi)(qi)壓(ya)縮(suo)，并經過(guo)(guo)過(guo)(guo)濾(lv)器(qi)(qi)去(qu)除雜(za)質(zhi)(zhi)和水分(fen)(fen)(fen)(fen)(fen)。（2）氧氮(dan)(dan)(dan)分(fen)(fen)(fen)(fen)(fen)離(li)(li)(li)。利(li)用(yong)(yong)(yong)(yong)(yong)專(zhuan)用(yong)(yong)(yong)(yong)(yong)碳(tan)分(fen)(fen)(fen)(fen)(fen)子篩(shai)的(de)(de)(de)(de)(de)(de)吸(xi)附塔，通過(guo)(guo)交替進行吸(xi)附和再生(sheng)，分(fen)(fen)(fen)(fen)(fen)離(li)(li)(li)空氣(qi)(qi)(qi)中(zhong)的(de)(de)(de)(de)(de)(de)氧氣(qi)(qi)(qi)和氮(dan)(dan)(dan)氣(qi)(qi)(qi)。（3）氮(dan)(dan)(dan)氣(qi)(qi)(qi)輸出(chu)。純(chun)凈(jing)的(de)(de)(de)(de)(de)(de)氮(dan)(dan)(dan)氣(qi)(qi)(qi)從吸(xi)附塔中(zhong)流(liu)(liu)出(chu)，達到所(suo)需純(chun)度后(hou)(hou)供應(ying)使用(yong)(yong)(yong)(yong)(yong)。2、深冷(leng)制(zhi)(zhi)氮(dan)(dan)(dan)機(ji)(ji)(ji)工藝流(liu)(liu)程(cheng)(cheng)：深冷(leng)制(zhi)(zhi)氮(dan)(dan)(dan)機(ji)(ji)(ji)是(shi)(shi)通過(guo)(guo)低(di)溫空氣(qi)(qi)(qi)分(fen)(fen)(fen)(fen)(fen)離(li)(li)(li)過(guo)(guo)程(cheng)(cheng)來實(shi)(shi)(shi)(shi)現(xian)(xian)氮(dan)(dan)(dan)氣(qi)(qi)(qi)提取的(de)(de)(de)(de)(de)(de)一種設(she)(she)備。它利(li)用(yong)(yong)(yong)(yong)(yong)低(di)溫條件(jian)下氣(qi)(qi)(qi)體組(zu)分(fen)(fen)(fen)(fen)(fen)的(de)(de)(de)(de)(de)(de)相對揮(hui)發性(xing)差異，使空氣(qi)(qi)(qi)中(zhong)的(de)(de)(de)(de)(de)(de)氮(dan)(dan)(dan)氣(qi)(qi)(qi)與氧氣(qi)(qi)(qi)等組(zu)分(fen)(fen)(fen)(fen)(fen)實(shi)(shi)(shi)(shi)現(xian)(xian)分(fen)(fen)(fen)(fen)(fen)離(li)(li)(li)。其(qi)(qi)工藝流(liu)(liu)程(cheng)(cheng)也是(shi)(shi)三個步驟：（1）空氣(qi)(qi)(qi)壓(ya)縮(suo)及(ji)凈(jing)化(hua)。空氣(qi)(qi)(qi)經過(guo)(guo)過(guo)(guo)濾(lv)器(qi)(qi)和干燥凈(jing)化(hua)器(qi)(qi)，去(qu)除水分(fen)(fen)(fen)(fen)(fen)、二氧化(hua)碳(tan)等雜(za)質(zhi)(zhi)，然后(hou)(hou)通過(guo)(guo)壓(ya)縮(suo)機(ji)(ji)(ji)壓(ya)縮(suo)。（2）在空分(fen)(fen)(fen)(fen)(fen)塔中(zhong)，通過(guo)(guo)冷(leng)卻、精餾等過(guo)(guo)程(cheng)(cheng)將(jiang)空氣(qi)(qi)(qi)分(fen)(fen)(fen)(fen)(fen)離(li)(li)(li)，產生(sheng)純(chun)凈(jing)的(de)(de)(de)(de)(de)(de)液(ye)氮(dan)(dan)(dan)。（3）液(ye)氮(dan)(dan)(dan)通過(guo)(guo)汽化(hua)器(qi)(qi)被(bei)加熱后(hou)(hou)，轉(zhuan)變(bian)為氣(qi)(qi)(qi)態氮(dan)(dan)(dan)氣(qi)(qi)(qi)，供應(ying)給(gei)用(yong)(yong)(yong)(yong)(yong)戶使用(yong)(yong)(yong)(yong)(yong)。3、膜(mo)制(zhi)(zhi)氮(dan)(dan)(dan)機(ji)(ji)(ji)工藝流(liu)(liu)程(cheng)(cheng)：膜(mo)制(zhi)(zhi)氮(dan)(dan)(dan)機(ji)(ji)(ji)是(shi)(shi)利(li)用(yong)(yong)(yong)(yong)(yong)高分(fen)(fen)(fen)(fen)(fen)子膜(mo)的(de)(de)(de)(de)(de)(de)選擇性(xing)滲(shen)(shen)透特征來實(shi)(shi)(shi)(shi)現(xian)(xian)氣(qi)(qi)(qi)體分(fen)(fen)(fen)(fen)(fen)離(li)(li)(li)的(de)(de)(de)(de)(de)(de)裝置，其(qi)(qi)工藝流(liu)(liu)程(cheng)(cheng)有(you)兩(liang)個步驟：（1）膜(mo)分(fen)(fen)(fen)(fen)(fen)離(li)(li)(li)。氣(qi)(qi)(qi)體通過(guo)(guo)高分(fen)(fen)(fen)(fen)(fen)子膜(mo)，利(li)用(yong)(yong)(yong)(yong)(yong)不同氣(qi)(qi)(qi)體在膜(mo)上的(de)(de)(de)(de)(de)(de)滲(shen)(shen)透速率不同，實(shi)(shi)(shi)(shi)現(xian)(xian)氮(dan)(dan)(dan)氣(qi)(qi)(qi)和其(qi)(qi)他氣(qi)(qi)(qi)體的(de)(de)(de)(de)(de)(de)分(fen)(fen)(fen)(fen)(fen)離(li)(li)(li)。（2）氮(dan)(dan)(dan)氣(qi)(qi)(qi)輸出(chu)。純(chun)凈(jing)的(de)(de)(de)(de)(de)(de)氮(dan)(dan)(dan)氣(qi)(qi)(qi)通過(guo)(guo)膜(mo)分(fen)(fen)(fen)(fen)(fen)離(li)(li)(li)后(hou)(hou)供應(ying)使用(yong)(yong)(yong)(yong)(yong)。

三、制氮機多少錢一臺

制氮機(ji)的價格一(yi)(yi)般受到型(xing)(xing)號規格、處理能力(li)、生產氮氣的純度(du)、配(pei)置功能、生產廠家等因素影(ying)響，小型(xing)(xing)制氮機(ji)價格在(zai)幾(ji)千元一(yi)(yi)臺到上萬(wan)元甚(shen)至幾(ji)萬(wan)元一(yi)(yi)臺左右，一(yi)(yi)些高端的小型(xing)(xing)氮氣機(ji)具有高精度(du)、高純度(du)、低噪音等特性，價格也(ye)會相應更(geng)高。中(zhong)型(xing)(xing)制氮機(ji)（處理能力(li)在(zai)10-100 Nm3/h）的價格大(da)約為數(shu)萬(wan)至十多(duo)萬(wan)元；而大(da)型(xing)(xing)制氮機(ji)（處理能力(li)超(chao)過100 Nm3/h）的價格可能達到數(shu)十萬(wan)元甚(shen)至更(geng)高。

四、制氮機廠家怎么選

在選購制氮機時，應綜合考慮生產的氮氣純度需求、產氮量需求、露點需求、環境條件、設備投資與運行成本，選擇適合的產品，除此之外還要注意制氮機廠家的選擇：1、了解廠家實力：選擇制氮機廠家時，首先要了解廠家的實力。查看廠家的資質、技術水平、生產能力等方面，確保廠家具備生產高質量制氮機的能力。同時，了解廠家的規模和經營狀況，確保廠家具備穩定的生產和供貨能力。2、比較產品性能：選擇制氮機廠家時，要對其產品進行比較。了解不同廠家的制氮機性能參數、技術特點和使用效果等方面的信息，以便更好地選擇適合自己需求的制氮機。同時，要注意選擇技術成熟、品質可靠的制氮機產品。3、考察服務質量：除了產品本身的質量，廠家的服務質量也是選擇廠家時需要考慮的重要因素。了解廠家的售后服務體系、維修保養能力等方面的情況，確保在使用過程中能夠得到及時的技術支持和維修保養服務。4、參考用戶口碑：用戶口碑是選擇制氮機廠家時的重要參考依據。通過搜索網絡、行業論壇等渠道了解用戶對不同廠家的評價和口碑，以便更好地選擇合適的廠家。同時，要注意甄別虛假評價和廣告宣傳，確保獲取的信息真實可靠。如果您不太了解，可以先來看看制氮機十大品牌。