一、制氮機工作原理

制氮(dan)(dan)(dan)(dan)機的(de)(de)(de)(de)原(yuan)理(li)主(zhu)(zhu)要有三種(zhong)：1、PSA變(bian)壓吸(xi)附制氮(dan)(dan)(dan)(dan)原(yuan)理(li)：用(yong)(yong)碳(tan)分子篩作為(wei)吸(xi)附劑，設計科(ke)學的(de)(de)(de)(de)工藝(yi)流程，利(li)用(yong)(yong)變(bian)壓吸(xi)附的(de)(de)(de)(de)原(yuan)理(li)制取氮(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)：基于(yu)碳(tan)分子篩對(dui)(dui)(dui)氧和(he)(he)(he)氮(dan)(dan)(dan)(dan)的(de)(de)(de)(de)吸(xi)附速(su)率不同，碳(tan)分子篩優先吸(xi)附氧氣(qi)(qi)(qi)，碳(tan)分子篩本身具有加(jia)壓時對(dui)(dui)(dui)氧氣(qi)(qi)(qi)的(de)(de)(de)(de)吸(xi)附容量(liang)增加(jia)，減壓時對(dui)(dui)(dui)氧的(de)(de)(de)(de)吸(xi)附量(liang)減少的(de)(de)(de)(de)特(te)性，利(li)用(yong)(yong)這種(zhong)特(te)性實現氧氣(qi)(qi)(qi)和(he)(he)(he)氮(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)的(de)(de)(de)(de)分離，得到我們所需要的(de)(de)(de)(de)氮(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)。2、深冷空(kong)(kong)(kong)分制氮(dan)(dan)(dan)(dan)原(yuan)理(li)：深冷空(kong)(kong)(kong)分制氮(dan)(dan)(dan)(dan)是(shi)(shi)一種(zhong)傳統的(de)(de)(de)(de)制氮(dan)(dan)(dan)(dan)方法，它是(shi)(shi)以空(kong)(kong)(kong)氣(qi)(qi)(qi)為(wei)原(yuan)料(liao)，經過壓縮(suo)、凈化，再利(li)用(yong)(yong)熱交換使空(kong)(kong)(kong)氣(qi)(qi)(qi)液化成為(wei)液態，液態空(kong)(kong)(kong)氣(qi)(qi)(qi)主(zhu)(zhu)要是(shi)(shi)液氧和(he)(he)(he)液氮(dan)(dan)(dan)(dan)的(de)(de)(de)(de)混合物，利(li)用(yong)(yong)液氧和(he)(he)(he)液氮(dan)(dan)(dan)(dan)的(de)(de)(de)(de)沸點不同（在1大(da)氣(qi)(qi)(qi)壓下，前者的(de)(de)(de)(de)沸點為(wei)-183℃，后者的(de)(de)(de)(de)為(wei)-196℃），通(tong)過精(jing)餾(liu)，使它們分離來獲得氮(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)。3、膜(mo)空(kong)(kong)(kong)分制氮(dan)(dan)(dan)(dan)原(yuan)理(li)：膜(mo)空(kong)(kong)(kong)分制氮(dan)(dan)(dan)(dan)是(shi)(shi)利(li)用(yong)(yong)高分子中空(kong)(kong)(kong)纖維膜(mo)對(dui)(dui)(dui)空(kong)(kong)(kong)氣(qi)(qi)(qi)中氮(dan)(dan)(dan)(dan)和(he)(he)(he)氧等(deng)氣(qi)(qi)(qi)體(ti)分子具有不同的(de)(de)(de)(de)滲(shen)透速(su)率，將氮(dan)(dan)(dan)(dan)跟氧等(deng)氣(qi)(qi)(qi)體(ti)進行分離而制取高純度氮(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)。

二、制氮機設備生產工藝流程

1、PSA制(zhi)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)機(ji)工(gong)(gong)藝(yi)(yi)流(liu)程：PSA制(zhi)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)機(ji)是(shi)應(ying)(ying)用(yong)壓(ya)力擺(bai)動吸(xi)(xi)附(fu)技術的(de)(de)一種氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)體分(fen)(fen)(fen)(fen)(fen)(fen)離(li)(li)設(she)備(bei)，主(zhu)要用(yong)于(yu)從空(kong)(kong)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)中分(fen)(fen)(fen)(fen)(fen)(fen)離(li)(li)出(chu)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)。其工(gong)(gong)藝(yi)(yi)流(liu)程有三個(ge)步驟：（1）空(kong)(kong)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)壓(ya)縮及凈(jing)化。使用(yong)壓(ya)縮機(ji)將空(kong)(kong)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)壓(ya)縮，并經過(guo)(guo)過(guo)(guo)濾(lv)器(qi)去除(chu)雜質(zhi)和水分(fen)(fen)(fen)(fen)(fen)(fen)。（2）氧(yang)(yang)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)分(fen)(fen)(fen)(fen)(fen)(fen)離(li)(li)。利(li)用(yong)專(zhuan)用(yong)碳分(fen)(fen)(fen)(fen)(fen)(fen)子(zi)篩(shai)的(de)(de)吸(xi)(xi)附(fu)塔(ta)，通(tong)過(guo)(guo)交(jiao)替進行吸(xi)(xi)附(fu)和再生(sheng)，分(fen)(fen)(fen)(fen)(fen)(fen)離(li)(li)空(kong)(kong)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)中的(de)(de)氧(yang)(yang)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)和氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)。（3）氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)輸出(chu)。純(chun)(chun)凈(jing)的(de)(de)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)從吸(xi)(xi)附(fu)塔(ta)中流(liu)出(chu)，達到所(suo)需純(chun)(chun)度(du)后供(gong)應(ying)(ying)使用(yong)。2、深冷(leng)(leng)制(zhi)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)機(ji)工(gong)(gong)藝(yi)(yi)流(liu)程：深冷(leng)(leng)制(zhi)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)機(ji)是(shi)通(tong)過(guo)(guo)低溫空(kong)(kong)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)分(fen)(fen)(fen)(fen)(fen)(fen)離(li)(li)過(guo)(guo)程來實(shi)(shi)(shi)現氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)提(ti)取的(de)(de)一種設(she)備(bei)。它利(li)用(yong)低溫條件下氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)體組(zu)分(fen)(fen)(fen)(fen)(fen)(fen)的(de)(de)相對揮發(fa)性差異，使空(kong)(kong)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)中的(de)(de)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)與氧(yang)(yang)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)等(deng)(deng)組(zu)分(fen)(fen)(fen)(fen)(fen)(fen)實(shi)(shi)(shi)現分(fen)(fen)(fen)(fen)(fen)(fen)離(li)(li)。其工(gong)(gong)藝(yi)(yi)流(liu)程也是(shi)三個(ge)步驟：（1）空(kong)(kong)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)壓(ya)縮及凈(jing)化。空(kong)(kong)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)經過(guo)(guo)過(guo)(guo)濾(lv)器(qi)和干(gan)燥(zao)凈(jing)化器(qi)，去除(chu)水分(fen)(fen)(fen)(fen)(fen)(fen)、二氧(yang)(yang)化碳等(deng)(deng)雜質(zhi)，然(ran)后通(tong)過(guo)(guo)壓(ya)縮機(ji)壓(ya)縮。（2）在(zai)空(kong)(kong)分(fen)(fen)(fen)(fen)(fen)(fen)塔(ta)中，通(tong)過(guo)(guo)冷(leng)(leng)卻、精餾等(deng)(deng)過(guo)(guo)程將空(kong)(kong)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)分(fen)(fen)(fen)(fen)(fen)(fen)離(li)(li)，產生(sheng)純(chun)(chun)凈(jing)的(de)(de)液氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)。（3）液氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)通(tong)過(guo)(guo)汽化器(qi)被加熱后，轉變為氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)態氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)，供(gong)應(ying)(ying)給用(yong)戶使用(yong)。3、膜(mo)制(zhi)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)機(ji)工(gong)(gong)藝(yi)(yi)流(liu)程：膜(mo)制(zhi)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)機(ji)是(shi)利(li)用(yong)高分(fen)(fen)(fen)(fen)(fen)(fen)子(zi)膜(mo)的(de)(de)選(xuan)擇(ze)性滲透特征來實(shi)(shi)(shi)現氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)體分(fen)(fen)(fen)(fen)(fen)(fen)離(li)(li)的(de)(de)裝置，其工(gong)(gong)藝(yi)(yi)流(liu)程有兩(liang)個(ge)步驟：（1）膜(mo)分(fen)(fen)(fen)(fen)(fen)(fen)離(li)(li)。氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)體通(tong)過(guo)(guo)高分(fen)(fen)(fen)(fen)(fen)(fen)子(zi)膜(mo)，利(li)用(yong)不同(tong)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)體在(zai)膜(mo)上的(de)(de)滲透速率不同(tong)，實(shi)(shi)(shi)現氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)和其他(ta)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)體的(de)(de)分(fen)(fen)(fen)(fen)(fen)(fen)離(li)(li)。（2）氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)輸出(chu)。純(chun)(chun)凈(jing)的(de)(de)氮(dan)(dan)(dan)(dan)(dan)(dan)(dan)氣(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)(qi)通(tong)過(guo)(guo)膜(mo)分(fen)(fen)(fen)(fen)(fen)(fen)離(li)(li)后供(gong)應(ying)(ying)使用(yong)。

三、制氮機多少錢一臺

制(zhi)氮(dan)(dan)機的價(jia)(jia)格(ge)一般受(shou)到(dao)型(xing)號規格(ge)、處(chu)理(li)能力、生產(chan)氮(dan)(dan)氣(qi)的純度、配置(zhi)功(gong)能、生產(chan)廠家等因素影響，小型(xing)制(zhi)氮(dan)(dan)機價(jia)(jia)格(ge)在(zai)(zai)幾千(qian)元一臺(tai)到(dao)上萬(wan)(wan)元甚至(zhi)幾萬(wan)(wan)元一臺(tai)左右，一些高端的小型(xing)氮(dan)(dan)氣(qi)機具(ju)有高精(jing)度、高純度、低噪音等特(te)性，價(jia)(jia)格(ge)也會相應更高。中型(xing)制(zhi)氮(dan)(dan)機（處(chu)理(li)能力在(zai)(zai)10-100 Nm3/h）的價(jia)(jia)格(ge)大約為數(shu)(shu)萬(wan)(wan)至(zhi)十多萬(wan)(wan)元；而大型(xing)制(zhi)氮(dan)(dan)機（處(chu)理(li)能力超(chao)過100 Nm3/h）的價(jia)(jia)格(ge)可能達(da)到(dao)數(shu)(shu)十萬(wan)(wan)元甚至(zhi)更高。

四、制氮機廠家怎么選

在選購制氮機時，應綜合考慮生產的氮氣純度需求、產氮量需求、露點需求、環境條件、設備投資與運行成本，選擇適合的產品，除此之外還要注意制氮機廠家的選擇：1、了解廠家實力：選擇制氮機廠家時，首先要了解廠家的實力。查看廠家的資質、技術水平、生產能力等方面，確保廠家具備生產高質量制氮機的能力。同時，了解廠家的規模和經營狀況，確保廠家具備穩定的生產和供貨能力。2、比較產品性能：選擇制氮機廠家時，要對其產品進行比較。了解不同廠家的制氮機性能參數、技術特點和使用效果等方面的信息，以便更好地選擇適合自己需求的制氮機。同時，要注意選擇技術成熟、品質可靠的制氮機產品。3、考察服務質量：除了產品本身的質量，廠家的服務質量也是選擇廠家時需要考慮的重要因素。了解廠家的售后服務體系、維修保養能力等方面的情況，確保在使用過程中能夠得到及時的技術支持和維修保養服務。4、參考用戶口碑：用戶口碑是選擇制氮機廠家時的重要參考依據。通過搜索網絡、行業論壇等渠道了解用戶對不同廠家的評價和口碑，以便更好地選擇合適的廠家。同時，要注意甄別虛假評價和廣告宣傳，確保獲取的信息真實可靠。如果您不太了解，可以先來看看制氮機十大品牌。