一、伺服系統是什么意思
伺服(fu)系(xi)(xi)(xi)(xi)統(tong)(tong)(servomechanism)又稱隨動系(xi)(xi)(xi)(xi)統(tong)(tong),是(shi)用來(lai)精確(que)地跟隨或復現(xian)某個過程的(de)(de)(de)(de)反饋(kui)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)(xi)(xi)(xi)統(tong)(tong)。伺服(fu)系(xi)(xi)(xi)(xi)統(tong)(tong)使物(wu)體的(de)(de)(de)(de)位置、方位、狀態(tai)等(deng)(deng)(deng)輸(shu)(shu)出被控(kong)(kong)(kong)量(liang)能夠跟隨輸(shu)(shu)入(ru)目(mu)標(或給定值)的(de)(de)(de)(de)任(ren)意變化的(de)(de)(de)(de)自(zi)動控(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)(xi)(xi)(xi)統(tong)(tong)。它的(de)(de)(de)(de)主(zhu)要任(ren)務是(shi)按(an)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)命令的(de)(de)(de)(de)要求(qiu)、對功(gong)率(lv)進行放(fang)大(da)、變換與(yu)調控(kong)(kong)(kong)等(deng)(deng)(deng)處理,使驅動裝置輸(shu)(shu)出的(de)(de)(de)(de)力矩、速度和位置控(kong)(kong)(kong)制(zhi)(zhi)(zhi)非(fei)常靈活方便。在(zai)很(hen)多(duo)(duo)情況下,伺服(fu)系(xi)(xi)(xi)(xi)統(tong)(tong)專指被控(kong)(kong)(kong)制(zhi)(zhi)(zhi)量(liang)(系(xi)(xi)(xi)(xi)統(tong)(tong)的(de)(de)(de)(de)輸(shu)(shu)出量(liang))是(shi)機(ji)械(xie)位移(yi)(yi)或位移(yi)(yi)速度、加速度的(de)(de)(de)(de)反饋(kui)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)(xi)(xi)(xi)統(tong)(tong),其(qi)作用是(shi)使輸(shu)(shu)出的(de)(de)(de)(de)機(ji)械(xie)位移(yi)(yi)(或轉角)準確(que)地跟蹤輸(shu)(shu)入(ru)的(de)(de)(de)(de)位移(yi)(yi)(或轉角),其(qi)結(jie)構組成和其(qi)他形式的(de)(de)(de)(de)反饋(kui)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)系(xi)(xi)(xi)(xi)統(tong)(tong)沒有原則上的(de)(de)(de)(de)區別。伺服(fu)系(xi)(xi)(xi)(xi)統(tong)(tong)最初用于(yu)國防軍(jun)工,如火炮的(de)(de)(de)(de)控(kong)(kong)(kong)制(zhi)(zhi)(zhi),船艦、飛機(ji)的(de)(de)(de)(de)自(zi)動駕駛,導彈發射等(deng)(deng)(deng),后(hou)來(lai)逐漸(jian)推(tui)廣(guang)到國民經(jing)濟的(de)(de)(de)(de)許(xu)多(duo)(duo)部(bu)門,如自(zi)動機(ji)床、無線跟蹤控(kong)(kong)(kong)制(zhi)(zhi)(zhi)等(deng)(deng)(deng)。
二、伺服系統由哪幾個部分組成
伺服(fu)系(xi)統(tong)(tong)主要(yao)由三部(bu)分(fen)組成:控(kong)制(zhi)器,功(gong)率驅動(dong)(dong)裝(zhuang)置(zhi)(zhi)和電(dian)(dian)(dian)動(dong)(dong)機(ji)。控(kong)制(zhi)器按(an)照(zhao)數控(kong)系(xi)統(tong)(tong)的(de)(de)給定值和通過反饋裝(zhuang)置(zhi)(zhi)檢測的(de)(de)實際運(yun)行值的(de)(de)差(cha),調節(jie)(jie)控(kong)制(zhi)量;功(gong)率驅動(dong)(dong)裝(zhuang)置(zhi)(zhi)作為系(xi)統(tong)(tong)的(de)(de)主回路,一方面(mian)按(an)控(kong)制(zhi)量的(de)(de)大(da)小(xiao)將(jiang)電(dian)(dian)(dian)網中的(de)(de)電(dian)(dian)(dian)能作用到電(dian)(dian)(dian)動(dong)(dong)機(ji)之上,調節(jie)(jie)電(dian)(dian)(dian)動(dong)(dong)機(ji)轉矩的(de)(de)大(da)小(xiao),另一方面(mian)按(an)電(dian)(dian)(dian)動(dong)(dong)機(ji)的(de)(de)要(yao)求(qiu)把恒壓恒頻的(de)(de)電(dian)(dian)(dian)網供(gong)電(dian)(dian)(dian)轉換為電(dian)(dian)(dian)動(dong)(dong)機(ji)所需(xu)的(de)(de)交流電(dian)(dian)(dian)或直流電(dian)(dian)(dian);電(dian)(dian)(dian)動(dong)(dong)機(ji)則(ze)按(an)供(gong)電(dian)(dian)(dian)大(da)小(xiao)拖動(dong)(dong)機(ji)械運(yun)轉。
三、伺服系統的主要作用
1、以(yi)小功(gong)率指令信號去控制(zhi)大功(gong)率負載。
2、在沒(mei)有機械(xie)連接(jie)的情(qing)況下,由輸入軸(zhou)控制位于遠處的輸出軸(zhou),實現(xian)遠距同(tong)步傳動。
3、使(shi)輸(shu)出機械位移精確地跟蹤電(dian)信號,如記錄和指示(shi)儀表等。
四、伺服系統的類型有哪些
1、從系(xi)(xi)統組成元件的性質來(lai)看,有(you)電(dian)氣(qi)伺(si)服(fu)系(xi)(xi)統、液(ye)壓伺(si)服(fu)系(xi)(xi)統和(he)電(dian)氣(qi)-液(ye)壓伺(si)服(fu)系(xi)(xi)統及電(dian)氣(qi)-電(dian)氣(qi)伺(si)服(fu)系(xi)(xi)統等。
2、從系統(tong)輸出量的物(wu)理(li)性質來看,有速度(du)或(huo)加速度(du)伺服系統(tong)和位置(zhi)伺服系統(tong)等(deng)。
3、從系統(tong)中(zhong)所包含的元件(jian)特(te)性和信號作用特(te)點來看,有(you)模擬式(shi)伺服系統(tong)和數字式(shi)伺服系統(tong)。
4、從(cong)系(xi)統(tong)的結構(gou)特點來看(kan),有單回伺(si)服(fu)系(xi)統(tong)、多回伺(si)服(fu)系(xi)統(tong)和開環(huan)伺(si)服(fu)系(xi)統(tong)、閉(bi)環(huan)伺(si)服(fu)系(xi)統(tong)。
5、伺(si)(si)服系統(tong)按其驅(qu)動(dong)元件劃分,有步進式伺(si)(si)服系統(tong)、直(zhi)流電動(dong)機(簡稱直(zhi)流電機)伺(si)(si)服系統(tong)、交(jiao)流電動(dong)機(簡稱交(jiao)流電機)伺(si)(si)服系統(tong)。
五、伺服系統的主要特點
1、精(jing)確(que)的(de)檢測裝置:以組(zu)成速度和位置閉(bi)環(huan)控制;
2、有多種反饋比較原理與方法:根據檢測裝置實現信息反饋的原理不同,伺服系統反(fan)饋比較(jiao)的方法也不相(xiang)同。常用的有(you)脈沖比較(jiao)、相(xiang)位比較(jiao)和(he)幅(fu)值(zhi)比較(jiao)3種;
3、高(gao)(gao)性能的(de)伺(si)服電(dian)(dian)動(dong)機(ji)(簡稱伺(si)服電(dian)(dian)機(ji)):用于(yu)高(gao)(gao)效和(he)復雜型面加(jia)工的(de)數控機(ji)床,伺(si)服系統將經常處于(yu)頻繁(fan)的(de)啟動(dong)和(he)制(zhi)動(dong)過程中。要(yao)求電(dian)(dian)機(ji)的(de)輸出(chu)力(li)矩與轉(zhuan)動(dong)慣量(liang)的(de)比值大(da),以產生足(zu)夠(gou)大(da)的(de)加(jia)速(su)或制(zhi)動(dong)力(li)矩。要(yao)求伺(si)服電(dian)(dian)機(ji)在低速(su)時有足(zu)夠(gou)大(da)的(de)輸出(chu)力(li)矩且運轉(zhuan)平(ping)穩,以便在與機(ji)械運動(dong)部(bu)分(fen)連接中盡量(liang)減少中間環(huan)節(jie);
4、寬(kuan)調(diao)速范圍的(de)(de)(de)速度調(diao)節(jie)(jie)系(xi)(xi)統(tong)(tong)(tong),即速度伺(si)服系(xi)(xi)統(tong)(tong)(tong):從系(xi)(xi)統(tong)(tong)(tong)的(de)(de)(de)控(kong)(kong)制(zhi)結構看(kan)(kan),數控(kong)(kong)機床的(de)(de)(de)位(wei)(wei)置(zhi)閉(bi)環(huan)系(xi)(xi)統(tong)(tong)(tong)可(ke)看(kan)(kan)作是(shi)位(wei)(wei)置(zhi)調(diao)節(jie)(jie)為外環(huan)、速度調(diao)節(jie)(jie)為內(nei)環(huan)的(de)(de)(de)雙閉(bi)環(huan)自動(dong)(dong)控(kong)(kong)制(zhi)系(xi)(xi)統(tong)(tong)(tong),其內(nei)部的(de)(de)(de)實際工(gong)作過程是(shi)把位(wei)(wei)置(zhi)控(kong)(kong)制(zhi)輸入(ru)轉換成相應的(de)(de)(de)速度給定信號后(hou),再通(tong)過調(diao)速系(xi)(xi)統(tong)(tong)(tong)驅動(dong)(dong)伺(si)服電機,實現實際位(wei)(wei)移。數控(kong)(kong)機床的(de)(de)(de)主(zhu)運動(dong)(dong)要(yao)(yao)求調(diao)速性能也比較高,因此要(yao)(yao)求伺(si)服系(xi)(xi)統(tong)(tong)(tong)為高性能的(de)(de)(de)寬(kuan)調(diao)速系(xi)(xi)統(tong)(tong)(tong)。
六、伺服系統的性能要求
對伺服系統的基本要求有穩定(ding)性(xing)、精度、快速響應性(xing)和(he)節能(neng)。
1、穩定性好
作用(yong)在系統(tong)(tong)上的(de)(de)擾動消失后,系統(tong)(tong)能(neng)(neng)夠恢(hui)復到原來(lai)的(de)(de)穩定(ding)狀態(tai)下(xia)運行或(huo)者在輸(shu)入指令(ling)信號作用(yong)下(xia),系統(tong)(tong)能(neng)(neng)夠達(da)到新的(de)(de)穩定(ding)運行狀態(tai)的(de)(de)能(neng)(neng)力,在給(gei)定(ding)輸(shu)入或(huo)外(wai)界(jie)干擾作用(yong)下(xia),能(neng)(neng)在短暫(zan)的(de)(de)調節過程后到達(da)新的(de)(de)或(huo)者回復到原有平衡狀態(tai)。
2、精度高
伺服(fu)系(xi)統(tong)的精(jing)度是(shi)指(zhi)輸(shu)出(chu)量能跟隨輸(shu)入量的精(jing)確程度。作為精(jing)密加工的數控機床,要求的定位精(jing)度或輪廓(kuo)加工精(jing)度通(tong)常(chang)都比(bi)較高(gao),允許的偏差一般(ban)都在0.01~0.001mm之間。
3、快速響應性好
有(you)兩(liang)方面含義,一(yi)(yi)是(shi)指(zhi)動態響(xiang)(xiang)(xiang)應過(guo)(guo)程(cheng)(cheng)(cheng)中,輸出量(liang)隨輸入指(zhi)令信號變化(hua)的(de)迅速程(cheng)(cheng)(cheng)度,二是(shi)指(zhi)動態響(xiang)(xiang)(xiang)應過(guo)(guo)程(cheng)(cheng)(cheng)結束(shu)的(de)迅速程(cheng)(cheng)(cheng)度。快(kuai)速響(xiang)(xiang)(xiang)應性(xing)是(shi)伺服系統動態品質(zhi)的(de)標志之一(yi)(yi),即要(yao)(yao)求(qiu)跟蹤(zong)指(zhi)令信號的(de)響(xiang)(xiang)(xiang)應要(yao)(yao)快(kuai),一(yi)(yi)方面要(yao)(yao)求(qiu)過(guo)(guo)渡過(guo)(guo)程(cheng)(cheng)(cheng)時間短,一(yi)(yi)般在200ms以(yi)內,甚至小于幾十毫(hao)秒(miao);另一(yi)(yi)方面,為滿足超調要(yao)(yao)求(qiu),要(yao)(yao)求(qiu)過(guo)(guo)渡過(guo)(guo)程(cheng)(cheng)(cheng)的(de)前沿(yan)陡,即上升率要(yao)(yao)大。
4、節能高
由于伺服系統的(de)快(kuai)速相應,注(zhu)塑機(ji)能(neng)夠(gou)根據自身的(de)需要對供(gong)給進(jin)行快(kuai)速的(de)調整(zheng),能(neng)夠(gou)有效(xiao)提高(gao)注(zhu)塑機(ji)的(de)電能(neng)的(de)利用率,從而(er)達到高(gao)效(xiao)節能(neng)。