【母(mu)線(xian)加(jia)工機(ji)】母(mu)線(xian)機(ji)特(te)點 母(mu)線(xian)加(jia)工機(ji)使用 母(mu)線(xian)加(jia)工機(ji)安全操作
主要特點
1、剪切單元采用通用的雙刀式剪切,剪口平(ping)整,無毛刺。
2、沖(chong)孔(kong)單元采用高(gao)精度五臂沖(chong)孔(kong)模架,延長了模具(ju)的使(shi)用壽命。操作(zuo)視線(xian)更加(jia)清晰,使(shi)用更加(jia)方(fang)便(bian)快捷,無需更換模具(ju)生產效率明顯高(gao)于傳(chuan)統沖(chong)孔(kong)單元。
3、掛勾式(shi)敞開(kai)折彎工(gong)位 操(cao)作(zuo)簡單方便 可加工(gong)特殊回形小折彎、壓(ya)花、立彎等(deng)。
4、折(zhe)彎(wan)單元采用(yong)臥式(shi)加工(gong),在加工(gong)時更安全方便。
5、機器的三個工(gong)作工(gong)位可以(yi)同(tong)時工(gong)作,互不影響,大大提(ti)高了(le)工(gong)作效率。
6、每個加工單(dan)元(yuan)的(de)工作行程(cheng)均可(ke)方(fang)便地(di)調節,減少加工輔助時間、提高生(sheng)產效率。
7、液壓油箱采用厚鋼板焊接,并作了磷化(hua)處理,使液壓油長(chang)期使用不(bu)會變質。
8、液壓膠(jiao)管采用國標(biao)A型連接方(fang)式,即耐用而方(fang)便維修(xiu)。
9、機(ji)器上將有(you)腳輪,可以方便的移(yi)動(dong)。
技術參數
1、基本參數
2、沖孔單元
3、剪切單元
4、折彎單元
使用方法
使用(yong)前(qian)應檢查插頭及(ji)電(dian)源(yuan)線是否正常(chang),接通電(dian)源(yuan),打開(kai)(kai)電(dian)源(yuan)開(kai)(kai)關(綠(lv)色開(kai)(kai)/紅色關),正常(chang)工作時(shi)無需關閉開(kai)(kai)關,不工作時(shi)請(qing)切斷電(dian)源(yuan)。
本機(ji)在沖(chong)(chong)孔和切排(pai)時(shi)可(ke)根據機(ji)組(zu)工(gong)作(zuo)臺面上(shang)的限(xian)(xian)位(wei)裝置進行操作(zuo),您可(ke)調好限(xian)(xian)位(wei)裝置,然后工(gong)件靠在限(xian)(xian)位(wei)裝置上(shang),確保工(gong)作(zuo)沖(chong)(chong)孔或切排(pai)尺寸。
▲當您在使(shi)用(yong)沖(chong)孔時,請將換向手柄打至標有沖(chong)孔字樣的位置;在使(shi)用(yong)沖(chong)孔完(wan)成后,把手柄打至回油(you)標貼(tie)位置即可。
▲當您在(zai)使用切排時,請將(jiang)換向手柄打(da)至(zhi)標(biao)有切排字樣的位置;在(zai)使用切排完成(cheng)后,把手柄打(da)至(zhi)回油(you)標(biao)貼(tie)位置即可(ke)。
▲當您在(zai)使用彎(wan)排時(shi),請(qing)將(jiang)換向手柄打(da)至標(biao)有彎(wan)排字樣的位置;在(zai)使用彎(wan)排完成后(hou),把手柄打(da)至回油標(biao)貼位置即可。
常見類型
多功能母線加工機溫度數據可通過紅外光波或無線電波傳給處于低電位的測量儀器。由于測量點可能有若干個,為便于控制,測量的數據帶有地址識別碼。紅外線數據傳送的缺點是光波傳輸要求空間無障礙物,傳送距離較短,一般只有3m~5m。設計有銅屑集成袋與開嘴出屑口,溜滑梯式可將被切、穿銅屑條集匯,不致撒滿到處而凌亂。整體造型色彩亮麗,表面烤漆、并(bing)經磷(lin)酸皮模(mo)(mo)防銹處(chu)(chu)理(li),耐磨耐撞擊。用(yong)(yong)(yong)(yong)手(shou)可(ke)直(zhi)接調式板座(zuo),可(ke)供長、短(duan)尺寸標準(zhun),統一(yi)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)規(gui)范(fan)。方(fang)位閥(fa)門控(kong)(kong)(kong)制(zhi)(zhi)(zhi)開關(guan)精確指引,正(zheng)(zheng)確確使(shi)(shi)用(yong)(yong)(yong)(yong)沖孔機(ji)、曲板工(gong)(gong)具(ju)、切(qie)(qie)斷工(gong)(gong)具(ju)的(de)(de)(de)(de)(de)位置。安(an)全(quan)牢固的(de)(de)(de)(de)(de)腳踏(ta)開關(guan),可(ke)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)進、回油(you)。可(ke)以(yi)(yi)(yi)將控(kong)(kong)(kong)制(zhi)(zhi)(zhi)系統與(yu)被控(kong)(kong)(kong)制(zhi)(zhi)(zhi)對(dui)象分開來(lai)研究和制(zhi)(zhi)(zhi)造,而必須(xu)(xu)作(zuo)為一(yi)個整(zheng)(zheng)體(ti)(ti)來(lai)處(chu)(chu)理(li),研究其在(zai)(zai)高(gao)速(su)狀態下(xia)的(de)(de)(de)(de)(de)動(dong)力學問(wen)題(ti),以(yi)(yi)(yi)及(ji)(ji)超(chao)高(gao)速(su)運(yun)動(dong)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)條件(jian)下(xia)光(guang)、電(dian)信號的(de)(de)(de)(de)(de)時(shi)(shi)(shi)滯(zhi)影(ying)響及(ji)(ji)其消除(chu)的(de)(de)(de)(de)(de)問(wen)題(ti)。在(zai)(zai)高(gao)速(su)情況下(xia),必須(xu)(xu)研究集數控(kong)(kong)(kong)系統與(yu)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)對(dui)象為一(yi)體(ti)(ti)的(de)(de)(de)(de)(de)整(zheng)(zheng)體(ti)(ti)聯動(dong)、基于(yu)整(zheng)(zheng)體(ti)(ti)動(dong)力點(dian)的(de)(de)(de)(de)(de)非(fei)線(xian)(xian)(xian)(xian)性控(kong)(kong)(kong)制(zhi)(zhi)(zhi)策略、智能(neng)化控(kong)(kong)(kong)制(zhi)(zhi)(zhi)方(fang)法等(deng)。折(zhe)彎(wan)單(dan)(dan)元(yuan)采用(yong)(yong)(yong)(yong)臥式加工(gong)(gong),在(zai)(zai)加工(gong)(gong)時(shi)(shi)(shi)更(geng)安(an)全(quan)方(fang)便。機(ji)器的(de)(de)(de)(de)(de)三個工(gong)(gong)作(zuo)工(gong)(gong)位可(ke)以(yi)(yi)(yi)同(tong)時(shi)(shi)(shi)工(gong)(gong)作(zuo),互不(bu)(bu)影(ying)響,大(da)大(da)提高(gao)了(le)工(gong)(gong)作(zuo)效(xiao)(xiao)率 每個加工(gong)(gong)單(dan)(dan)元(yuan)的(de)(de)(de)(de)(de)工(gong)(gong)作(zuo)行程(cheng)均可(ke)方(fang)便地調節,減少加工(gong)(gong)輔助時(shi)(shi)(shi)間(jian)(jian)、提高(gao)生產效(xiao)(xiao)率液(ye)壓(ya)(ya)油(you)箱采用(yong)(yong)(yong)(yong)厚(hou)(hou)(hou)鋼(gang)板焊接,并(bing)作(zuo)了(le)磷(lin)化處(chu)(chu)理(li),使(shi)(shi)液(ye)壓(ya)(ya)油(you)長期使(shi)(shi)用(yong)(yong)(yong)(yong)不(bu)(bu)會變質(zhi)。裝(zhuang)、調試(對(dui)模(mo)(mo)、調整(zheng)(zheng)刀片間(jian)(jian)隙)或(huo)拆(chai)卸模(mo)(mo)具(ju),必須(xu)(xu)由(you)熟悉機(ji)器的(de)(de)(de)(de)(de)人(ren)員按照(zhao)規(gui)定(ding)(ding)(ding)的(de)(de)(de)(de)(de)規(gui)程(cheng)進行機(ji)器在(zai)(zai)正(zheng)(zheng)常(chang)工(gong)(gong)作(zuo)時(shi)(shi)(shi),切(qie)(qie)勿(wu)把手(shou)或(huo)身體(ti)(ti)的(de)(de)(de)(de)(de)一(yi)部分放在(zai)(zai)上(shang)下(xia)模(mo)(mo)(刀片)之(zhi)間(jian)(jian),以(yi)(yi)(yi)免發生事(shi)故(gu)一(yi)切(qie)(qie)雜物及(ji)(ji)工(gong)(gong)具(ju)勿(wu)放在(zai)(zai)工(gong)(gong)作(zuo)臺上(shang),以(yi)(yi)(yi)免軋入模(mo)(mo)具(ju)或(huo)刀口(kou)(kou)而造成事(shi)故(gu)、由(you)于(yu)本(ben)機(ji)器可(ke)多人(ren)操作(zuo),所以(yi)(yi)(yi)必須(xu)(xu)有專人(ren)負責指揮生產一(yi)定(ding)(ding)(ding)要(yao)(yao)(yao)根據銅(tong)排(pai)(或(huo)鋁排(pai))的(de)(de)(de)(de)(de)厚(hou)(hou)(hou)度(du)(du)選(xuan)擇好(hao)剪(jian)切(qie)(qie)刀片和沖模(mo)(mo)的(de)(de)(de)(de)(de)間(jian)(jian)隙及(ji)(ji)折(zhe)彎(wan)圓角(jiao)半徑(jing)在(zai)(zai)更(geng)換模(mo)(mo)具(ju)時(shi)(shi)(shi)一(yi)定(ding)(ding)(ding)要(yao)(yao)(yao)停(ting)機(ji),以(yi)(yi)(yi)免發生危險在(zai)(zai)操作(zuo)時(shi)(shi)(shi),拿著工(gong)(gong)件(jian)等(deng)待滑塊下(xia)行時(shi)(shi)(shi)必須(xu)(xu)小(xiao)心應(ying)定(ding)(ding)(ding)期檢查刀片和沖模(mo)(mo)刃口(kou)(kou)鋒利(li)程(cheng)度(du)(du),如發現(xian)刃口(kou)(kou)變鈍,應(ying)及(ji)(ji)時(shi)(shi)(shi)修磨或(huo)更(geng)換。多功能(neng)母線(xian)(xian)(xian)(xian)加工(gong)(gong)機(ji)采用(yong)(yong)(yong)(yong)鋼(gang)管(guan)作(zuo)燈具(ju)的(de)(de)(de)(de)(de)吊桿時(shi)(shi)(shi),鋼(gang)管(guan)內(nei)徑(jing)不(bu)(bu)應(ying)小(xiao)于(yu)10毫米(mi),鋼(gang)管(guan)壁厚(hou)(hou)(hou)度(du)(du)不(bu)(bu)應(ying)小(xiao)于(yu)1.5毫米(mi);同(tong)一(yi)室內(nei)或(huo)場所成排(pai)安(an)裝(zhuang)的(de)(de)(de)(de)(de)燈具(ju),其中心線(xian)(xian)(xian)(xian)偏(pian)(pian)差(cha)不(bu)(bu)應(ying)大(da)于(yu)5毫米(mi);三相變壓(ya)(ya)器選(xuan)擇合適的(de)(de)(de)(de)(de)變壓(ya)(ya)器繞(rao)(rao)(rao)線(xian)(xian)(xian)(xian)機(ji)設備(bei)是生產高(gao)性能(neng)變壓(ya)(ya)器的(de)(de)(de)(de)(de)關(guan)鍵,箔式線(xian)(xian)(xian)(xian)圈(quan)(quan)(quan)繞(rao)(rao)(rao)制(zhi)(zhi)(zhi)機(ji)是繞(rao)(rao)(rao)制(zhi)(zhi)(zhi)低壓(ya)(ya)箔式線(xian)(xian)(xian)(xian)圈(quan)(quan)(quan)的(de)(de)(de)(de)(de)關(guan)鍵設備(bei)。張(zhang)力控(kong)(kong)(kong)制(zhi)(zhi)(zhi)及(ji)(ji)箔帶(dai)糾偏(pian)(pian)是箔式線(xian)(xian)(xian)(xian)圈(quan)(quan)(quan)繞(rao)(rao)(rao)制(zhi)(zhi)(zhi)機(ji)的(de)(de)(de)(de)(de)關(guan)鍵技術。現(xian)有的(de)(de)(de)(de)(de)國(guo)產或(huo)進口(kou)(kou)箔式線(xian)(xian)(xian)(xian)圈(quan)(quan)(quan)繞(rao)(rao)(rao)制(zhi)(zhi)(zhi)機(ji)的(de)(de)(de)(de)(de)箔帶(dai)張(zhang)力是通過(guo)機(ji)械(xie)摩擦方(fang)式產生,其張(zhang)力不(bu)(bu)夠穩定(ding)(ding)(ding),會造成所繞(rao)(rao)(rao)制(zhi)(zhi)(zhi)線(xian)(xian)(xian)(xian)圈(quan)(quan)(quan)緊(jin)(jin)密度(du)(du)不(bu)(bu)均勻,線(xian)(xian)(xian)(xian)圈(quan)(quan)(quan)之(zhi)間(jian)(jian)直(zhi)流電(dian)阻不(bu)(bu)一(yi)致,線(xian)(xian)(xian)(xian)圈(quan)(quan)(quan)外(wai)徑(jing)超(chao)差(cha)等(deng)缺陷。現(xian)使(shi)(shi)用(yong)(yong)(yong)(yong)的(de)(de)(de)(de)(de)變壓(ya)(ya)器容量越(yue)大(da),對(dui)電(dian)網的(de)(de)(de)(de)(de)影(ying)響也越(yue)大(da),要(yao)(yao)(yao)求(qiu)(qiu)其安(an)全(quan)性也越(yue)來(lai)越(yue)高(gao)。變壓(ya)(ya)器的(de)(de)(de)(de)(de)制(zhi)(zhi)(zhi)造質(zhi)量表(biao)現(xian),不(bu)(bu)僅要(yao)(yao)(yao)求(qiu)(qiu)電(dian)氣(qi)性能(neng)可(ke)靠(kao),機(ji)械(xie)穩定(ding)(ding)(ding)性、抗短(duan)路(lu)能(neng)力也應(ying)更(geng)加可(ke)靠(kao)。穩定(ding)(ding)(ding)性主要(yao)(yao)(yao)表(biao)現(xian)在(zai)(zai)線(xian)(xian)(xian)(xian)圈(quan)(quan)(quan)的(de)(de)(de)(de)(de)制(zhi)(zhi)(zhi)造過(guo)程(cheng)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)上(shang),即要(yao)(yao)(yao)求(qiu)(qiu)高(gao)低壓(ya)(ya)線(xian)(xian)(xian)(xian)圈(quan)(quan)(quan)電(dian)磁平衡(heng),軸(zhou)向匝(za)間(jian)(jian)緊(jin)(jin)密、分布均勻。因(yin)此要(yao)(yao)(yao)求(qiu)(qiu)線(xian)(xian)(xian)(xian)圈(quan)(quan)(quan)繞(rao)(rao)(rao)制(zhi)(zhi)(zhi)過(guo)程(cheng)軸(zhou)向要(yao)(yao)(yao)壓(ya)(ya)緊(jin)(jin),徑(jing)向要(yao)(yao)(yao)卷緊(jin)(jin),采用(yong)(yong)(yong)(yong)立(li)式繞(rao)(rao)(rao)線(xian)(xian)(xian)(xian)機(ji)正(zheng)(zheng)好(hao)利(li)用(yong)(yong)(yong)(yong)線(xian)(xian)(xian)(xian)餅的(de)(de)(de)(de)(de)自重,軸(zhou)向自然壓(ya)(ya)緊(jin)(jin),徑(jing)向使(shi)(shi)用(yong)(yong)(yong)(yong)張(zhang)緊(jin)(jin)裝(zhuang)置控(kong)(kong)(kong)制(zhi)(zhi)(zhi)張(zhang)力大(da)小(xiao)。
安全操作
操作前
1、首次(ci)開機前必(bi)須先給油(you)箱注油(you),以免損(sun)壞油(you)泵(beng)。
2、必(bi)須認真(zhen)閱讀本使用說明(ming)書,熟悉機器(qi)的結構、性能和(he)操作方法(fa)。
3、不要帶圍巾(jin)或穿大衣之類的(de)衣服(fu)操作。
4、用正確的方法進行(xing)工作,以(yi)便在發(fa)生故障(zhang)時盡快(kuai)停車和擺脫危險。
5、如果環(huan)境溫(wen)度低于0℃時,工作前應先開機空運轉幾(ji)分鐘。
操作中
1、裝、調(diao)試(對模、調(diao)整刀(dao)片間隙)或(huo)拆(chai)卸模具,必須(xu)由熟悉機器的(de)人(ren)員按照規定的(de)規程進行。
2、機(ji)器在正常工作時,切勿把手或(huo)身(shen)體的一部分(fen)放在上下模(刀片)之間,以免發生事故。
3、一切雜物及工具勿放在工作臺上,以免軋入(ru)模(mo)具或刀口而造成事故。
4、由于本機器可多人操(cao)作(zuo),所(suo)以必須有專人負責指(zhi)揮(hui)生(sheng)產。
5、一(yi)定要根據銅排(或(huo)鋁排)的(de)厚(hou)度選擇好剪切刀片和沖(chong)模的(de)間(jian)隙及折彎圓角半徑。
6、在更換(huan)模具時(shi)一(yi)定(ding)要(yao)停機,以免發生危險。
7、在操作時,拿(na)著(zhu)工件等待滑塊下行時必須小心。
8、應定(ding)期檢(jian)查(cha)刀(dao)片(pian)和沖(chong)模(mo)刃口(kou)鋒(feng)利程度,如(ru)發現刃口(kou)變(bian)鈍,應及時修磨或更換。
9、保持油液清潔及油路暢通,每班給各(ge)單元運動部件加潤滑油。
10、電(dian)氣與液壓元件必須(xu)保證動作(zuo)靈(ling)活與位置正確,發現(xian)不正常現(xian)象時必須(xu)立即(ji)停(ting)車檢查。
操作后
操作完(wan)后,一(yi)定要(yao)按下(xia)列順序安全關機:
(1)關斷(duan)各(ge)單元(yuan)工作按鈕(niu)。
(2)關斷操(cao)作(zuo)盤上(shang)的電源開關。
(3)關斷主電(dian)路空氣(qi)開關。
(4)關斷車(che)間電(dian)源開(kai)關。
應用領域
母線加工機的應用:
母線機是主要適用于高低壓開關柜、變壓器制造行業,用于加工各種規格的銅、鋁母(mu)線。只(zhi)要在相(xiang)應(ying)的加工單元上即(ji)可分(fen)別進行(xing)母(mu)線沖、剪、折加工,生(sheng)產(chan)效率高(gao)。
母線(xian)(xian)機使用方便、生產(chan)效(xiao)率明顯高于傳(chuan)統母線(xian)(xian)加工(gong)設備(bei)。每個單元的工(gong)作(zuo)行(xing)程均(jun)可(ke)方便的調節、減少加工(gong)輔助(zhu)時(shi)間(jian),提高生產(chan)效(xiao)率。通過更(geng)換模具還(huan)可(ke)以(yi)實現多(duo)種(zhong)加工(gong)功能,如壓花、壓平(ping)、壓電纜接頭以(yi)及鈕麻花等(deng)。機器上裝有腳輪,通過調整四(si)個支(zhi)腳,可(ke)以(yi)很方便地(di)移動。