【母(mu)線(xian)(xian)加工(gong)機(ji)】母(mu)線(xian)(xian)機(ji)特點(dian) 母(mu)線(xian)(xian)加工(gong)機(ji)使用 母(mu)線(xian)(xian)加工(gong)機(ji)安全操(cao)作
主要特點
1、剪(jian)切單元采用通用的雙刀式剪(jian)切,剪(jian)口平整,無毛刺。
2、沖(chong)孔單元采用(yong)高(gao)精(jing)度五臂沖(chong)孔模架,延長了模具的使用(yong)壽命(ming)。操作視(shi)線更(geng)加清晰,使用(yong)更(geng)加方便快(kuai)捷,無(wu)需(xu)更(geng)換模具生(sheng)產效率明顯高(gao)于傳統(tong)沖(chong)孔單元。
3、掛勾式敞開折(zhe)彎工(gong)位 操(cao)作簡單方便 可加(jia)工(gong)特殊回形小折(zhe)彎、壓花(hua)、立彎等。
4、折彎單元采用臥式(shi)加工,在加工時更安(an)全方便。
5、機器的三個工作(zuo)工位(wei)可(ke)以同時工作(zuo),互不影響,大大提高了(le)工作(zuo)效率。
6、每個(ge)加(jia)工單元的工作行(xing)程均可方便地調節,減(jian)少(shao)加(jia)工輔助時間(jian)、提高生(sheng)產效率。
7、液壓油箱采用厚鋼板焊(han)接,并(bing)作(zuo)了磷化處理,使(shi)液壓油(you)長(chang)期使(shi)用(yong)不會變(bian)質。
8、液壓膠管采用國標(biao)A型(xing)連(lian)接方式,即耐用而方便維修。
9、機器上將有腳(jiao)輪(lun),可(ke)以方便的(de)移動。
技術參數
1、基本參數
2、沖孔單元
3、剪切單元
4、折彎單元
使用方法
使用前(qian)應檢查插頭及電源線是(shi)否正常(chang),接通電源,打開(kai)電源開(kai)關(guan)(綠(lv)色(se)開(kai)/紅色(se)關(guan)),正常(chang)工(gong)作時無需關(guan)閉開(kai)關(guan),不工(gong)作時請(qing)切斷電源。
本機(ji)在沖(chong)孔和切(qie)排(pai)時可根據(ju)機(ji)組工(gong)作臺面上(shang)(shang)的限(xian)位(wei)裝置(zhi)(zhi)進(jin)行操作,您可調(diao)好限(xian)位(wei)裝置(zhi)(zhi),然后工(gong)件(jian)靠(kao)在限(xian)位(wei)裝置(zhi)(zhi)上(shang)(shang),確保工(gong)作沖(chong)孔或切(qie)排(pai)尺寸。
▲當(dang)您在使用沖(chong)孔(kong)時,請(qing)將換向手(shou)柄打至標有沖(chong)孔(kong)字樣的位置;在使用沖(chong)孔(kong)完成后,把手(shou)柄打至回(hui)油標貼位置即可。
▲當您在使(shi)用切(qie)排(pai)時,請(qing)將換向手(shou)(shou)柄(bing)打至標有(you)切(qie)排(pai)字樣的(de)位置(zhi);在使(shi)用切(qie)排(pai)完成(cheng)后(hou),把手(shou)(shou)柄(bing)打至回油標貼位置(zhi)即(ji)可。
▲當您在使(shi)用彎(wan)排(pai)時,請(qing)將換向手(shou)柄打(da)至標(biao)有彎(wan)排(pai)字樣的位置;在使(shi)用彎(wan)排(pai)完(wan)成后,把(ba)手(shou)柄打(da)至回(hui)油(you)標(biao)貼位置即可。
常見類型
多功能母線加工機溫度數據可通過紅外光波或無線電波傳給處于低電位的測量儀器。由于測量點可能有若干個,為便于控制,測量的數據帶有地址識別碼。紅外線數據傳送的缺點是光波傳輸要求空間無障礙物,傳送距離較短,一般只有3m~5m。設計有銅屑集成袋與開嘴出屑口,溜滑梯式可將被切、穿銅屑條集匯,不致撒滿到處而凌亂。整體造型色彩亮麗,表面烤漆、并經磷(lin)酸皮模(mo)(mo)防銹處理,耐(nai)磨(mo)耐(nai)撞擊。用(yong)手可(ke)(ke)(ke)(ke)直接調式(shi)板座,可(ke)(ke)(ke)(ke)供(gong)長(chang)、短尺寸標準,統一(yi)(yi)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)規(gui)范。方(fang)位閥門控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)開(kai)關(guan)(guan)精確(que)指引,正(zheng)確(que)確(que)使(shi)(shi)用(yong)沖(chong)(chong)孔機(ji)(ji)(ji)、曲板工(gong)(gong)(gong)(gong)具(ju)(ju)、切(qie)斷工(gong)(gong)(gong)(gong)具(ju)(ju)的(de)(de)(de)(de)(de)位置。安全牢固(gu)的(de)(de)(de)(de)(de)腳踏開(kai)關(guan)(guan),可(ke)(ke)(ke)(ke)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)進、回(hui)油(you)。可(ke)(ke)(ke)(ke)以(yi)(yi)(yi)將控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)系(xi)統與被(bei)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)對(dui)(dui)(dui)象分開(kai)來研究和制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)(zao),而(er)必須(xu)作(zuo)(zuo)(zuo)為一(yi)(yi)個整體(ti)來處理,研究其(qi)在(zai)(zai)(zai)高(gao)速狀態下(xia)的(de)(de)(de)(de)(de)動(dong)力(li)(li)學問(wen)題,以(yi)(yi)(yi)及(ji)(ji)超高(gao)速運動(dong)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)條件下(xia)光、電(dian)信(xin)號的(de)(de)(de)(de)(de)時(shi)滯影(ying)響(xiang)及(ji)(ji)其(qi)消除的(de)(de)(de)(de)(de)問(wen)題。在(zai)(zai)(zai)高(gao)速情況(kuang)下(xia),必須(xu)研究集數控(kong)(kong)(kong)系(xi)統與控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)對(dui)(dui)(dui)象為一(yi)(yi)體(ti)的(de)(de)(de)(de)(de)整體(ti)聯動(dong)、基于(yu)整體(ti)動(dong)力(li)(li)點的(de)(de)(de)(de)(de)非線(xian)(xian)性控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)策略、智能(neng)(neng)化控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)方(fang)法(fa)等。折(zhe)彎單元采用(yong)臥(wo)式(shi)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong),在(zai)(zai)(zai)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)時(shi)更(geng)安全方(fang)便。機(ji)(ji)(ji)器(qi)的(de)(de)(de)(de)(de)三個工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)工(gong)(gong)(gong)(gong)位可(ke)(ke)(ke)(ke)以(yi)(yi)(yi)同時(shi)工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo),互不(bu)影(ying)響(xiang),大(da)大(da)提高(gao)了工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)效率(lv) 每個加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)單元的(de)(de)(de)(de)(de)工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)行(xing)(xing)程(cheng)均可(ke)(ke)(ke)(ke)方(fang)便地調節,減少加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)輔助時(shi)間(jian)(jian)、提高(gao)生(sheng)產(chan)效率(lv)液壓(ya)(ya)(ya)油(you)箱采用(yong)厚鋼(gang)板焊接,并作(zuo)(zuo)(zuo)了磷(lin)化處理,使(shi)(shi)液壓(ya)(ya)(ya)油(you)長(chang)期使(shi)(shi)用(yong)不(bu)會變(bian)質。裝(zhuang)(zhuang)、調試(對(dui)(dui)(dui)模(mo)(mo)、調整刀片(pian)間(jian)(jian)隙)或拆卸模(mo)(mo)具(ju)(ju),必須(xu)由熟(shu)悉(xi)機(ji)(ji)(ji)器(qi)的(de)(de)(de)(de)(de)人員按照規(gui)定(ding)(ding)的(de)(de)(de)(de)(de)規(gui)程(cheng)進行(xing)(xing)機(ji)(ji)(ji)器(qi)在(zai)(zai)(zai)正(zheng)常工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)時(shi),切(qie)勿(wu)把手或身(shen)體(ti)的(de)(de)(de)(de)(de)一(yi)(yi)部(bu)分放(fang)在(zai)(zai)(zai)上(shang)(shang)下(xia)模(mo)(mo)(刀片(pian))之(zhi)間(jian)(jian),以(yi)(yi)(yi)免發生(sheng)事故一(yi)(yi)切(qie)雜物及(ji)(ji)工(gong)(gong)(gong)(gong)具(ju)(ju)勿(wu)放(fang)在(zai)(zai)(zai)工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)臺上(shang)(shang),以(yi)(yi)(yi)免軋(ya)入模(mo)(mo)具(ju)(ju)或刀口(kou)(kou)而(er)造(zao)(zao)成事故、由于(yu)本機(ji)(ji)(ji)器(qi)可(ke)(ke)(ke)(ke)多人操作(zuo)(zuo)(zuo),所以(yi)(yi)(yi)必須(xu)有專人負(fu)責指揮生(sheng)產(chan)一(yi)(yi)定(ding)(ding)要(yao)(yao)(yao)根據(ju)銅排(或鋁排)的(de)(de)(de)(de)(de)厚度(du)選擇好(hao)剪切(qie)刀片(pian)和沖(chong)(chong)模(mo)(mo)的(de)(de)(de)(de)(de)間(jian)(jian)隙及(ji)(ji)折(zhe)彎圓(yuan)角(jiao)半徑(jing)在(zai)(zai)(zai)更(geng)換模(mo)(mo)具(ju)(ju)時(shi)一(yi)(yi)定(ding)(ding)要(yao)(yao)(yao)停機(ji)(ji)(ji),以(yi)(yi)(yi)免發生(sheng)危險(xian)在(zai)(zai)(zai)操作(zuo)(zuo)(zuo)時(shi),拿著工(gong)(gong)(gong)(gong)件等待滑塊下(xia)行(xing)(xing)時(shi)必須(xu)小(xiao)心應(ying)定(ding)(ding)期檢查刀片(pian)和沖(chong)(chong)模(mo)(mo)刃(ren)口(kou)(kou)鋒利程(cheng)度(du),如發現刃(ren)口(kou)(kou)變(bian)鈍,應(ying)及(ji)(ji)時(shi)修磨(mo)或更(geng)換。多功能(neng)(neng)母線(xian)(xian)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)機(ji)(ji)(ji)采用(yong)鋼(gang)管作(zuo)(zuo)(zuo)燈具(ju)(ju)的(de)(de)(de)(de)(de)吊(diao)桿時(shi),鋼(gang)管內徑(jing)不(bu)應(ying)小(xiao)于(yu)10毫(hao)(hao)米,鋼(gang)管壁厚度(du)不(bu)應(ying)小(xiao)于(yu)1.5毫(hao)(hao)米;同一(yi)(yi)室(shi)內或場(chang)所成排安裝(zhuang)(zhuang)的(de)(de)(de)(de)(de)燈具(ju)(ju),其(qi)中心線(xian)(xian)偏差不(bu)應(ying)大(da)于(yu)5毫(hao)(hao)米;三相變(bian)壓(ya)(ya)(ya)器(qi)選擇合適的(de)(de)(de)(de)(de)變(bian)壓(ya)(ya)(ya)器(qi)繞(rao)(rao)(rao)(rao)線(xian)(xian)機(ji)(ji)(ji)設(she)備(bei)是生(sheng)產(chan)高(gao)性能(neng)(neng)變(bian)壓(ya)(ya)(ya)器(qi)的(de)(de)(de)(de)(de)關(guan)(guan)鍵(jian),箔式(shi)線(xian)(xian)圈(quan)繞(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)機(ji)(ji)(ji)是繞(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)低壓(ya)(ya)(ya)箔式(shi)線(xian)(xian)圈(quan)的(de)(de)(de)(de)(de)關(guan)(guan)鍵(jian)設(she)備(bei)。張(zhang)(zhang)力(li)(li)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)及(ji)(ji)箔帶(dai)糾偏是箔式(shi)線(xian)(xian)圈(quan)繞(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)機(ji)(ji)(ji)的(de)(de)(de)(de)(de)關(guan)(guan)鍵(jian)技(ji)術。現有的(de)(de)(de)(de)(de)國(guo)產(chan)或進口(kou)(kou)箔式(shi)線(xian)(xian)圈(quan)繞(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)機(ji)(ji)(ji)的(de)(de)(de)(de)(de)箔帶(dai)張(zhang)(zhang)力(li)(li)是通(tong)過機(ji)(ji)(ji)械(xie)(xie)摩(mo)擦方(fang)式(shi)產(chan)生(sheng),其(qi)張(zhang)(zhang)力(li)(li)不(bu)夠穩定(ding)(ding),會造(zao)(zao)成所繞(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)線(xian)(xian)圈(quan)緊密度(du)不(bu)均勻(yun)(yun),線(xian)(xian)圈(quan)之(zhi)間(jian)(jian)直流電(dian)阻不(bu)一(yi)(yi)致,線(xian)(xian)圈(quan)外徑(jing)超差等缺陷。現使(shi)(shi)用(yong)的(de)(de)(de)(de)(de)變(bian)壓(ya)(ya)(ya)器(qi)容量越(yue)大(da),對(dui)(dui)(dui)電(dian)網的(de)(de)(de)(de)(de)影(ying)響(xiang)也(ye)越(yue)大(da),要(yao)(yao)(yao)求(qiu)其(qi)安全性也(ye)越(yue)來越(yue)高(gao)。變(bian)壓(ya)(ya)(ya)器(qi)的(de)(de)(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)(zao)質量表(biao)現,不(bu)僅(jin)要(yao)(yao)(yao)求(qiu)電(dian)氣性能(neng)(neng)可(ke)(ke)(ke)(ke)靠(kao),機(ji)(ji)(ji)械(xie)(xie)穩定(ding)(ding)性、抗短路能(neng)(neng)力(li)(li)也(ye)應(ying)更(geng)加(jia)(jia)(jia)(jia)可(ke)(ke)(ke)(ke)靠(kao)。穩定(ding)(ding)性主要(yao)(yao)(yao)表(biao)現在(zai)(zai)(zai)線(xian)(xian)圈(quan)的(de)(de)(de)(de)(de)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)(zao)過程(cheng)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)上(shang)(shang),即要(yao)(yao)(yao)求(qiu)高(gao)低壓(ya)(ya)(ya)線(xian)(xian)圈(quan)電(dian)磁平衡,軸向匝間(jian)(jian)緊密、分布均勻(yun)(yun)。因此要(yao)(yao)(yao)求(qiu)線(xian)(xian)圈(quan)繞(rao)(rao)(rao)(rao)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)過程(cheng)軸向要(yao)(yao)(yao)壓(ya)(ya)(ya)緊,徑(jing)向要(yao)(yao)(yao)卷緊,采用(yong)立式(shi)繞(rao)(rao)(rao)(rao)線(xian)(xian)機(ji)(ji)(ji)正(zheng)好(hao)利用(yong)線(xian)(xian)餅的(de)(de)(de)(de)(de)自(zi)重,軸向自(zi)然壓(ya)(ya)(ya)緊,徑(jing)向使(shi)(shi)用(yong)張(zhang)(zhang)緊裝(zhuang)(zhuang)置控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)張(zhang)(zhang)力(li)(li)大(da)小(xiao)。
安全操作
操作前
1、首次開機前必(bi)須先給(gei)油(you)箱注(zhu)油(you),以免損壞油(you)泵(beng)。
2、必須認真閱(yue)讀(du)本使用說明(ming)書(shu),熟悉機器的(de)結(jie)構、性(xing)能(neng)和(he)操作方(fang)法。
3、不要帶圍巾或穿(chuan)大衣(yi)之類的衣(yi)服操作。
4、用正確的方(fang)法進行工作(zuo),以便在發生故障(zhang)時盡快停車和擺脫危(wei)險。
5、如(ru)果環境溫度低于0℃時,工作(zuo)前應先(xian)開(kai)機(ji)空運轉幾(ji)分鐘(zhong)。
操作中
1、裝、調試(對模(mo)、調整刀片間隙)或拆卸模(mo)具,必(bi)須(xu)由熟悉機器(qi)的人員按照規(gui)定的規(gui)程進(jin)行。
2、機器在正常(chang)工作時,切勿(wu)把(ba)手(shou)或(huo)身(shen)體的一部分(fen)放在上(shang)下模(刀片)之間,以免發生事故。
3、一切雜物及工具(ju)勿(wu)放在工作臺上,以免軋(ya)入模具(ju)或刀(dao)口(kou)而造成事故。
4、由于本機器可多人操作(zuo),所以(yi)必須(xu)有(you)專人負責(ze)指揮生(sheng)產(chan)。
5、一(yi)定要(yao)根據銅排(或(huo)鋁排)的厚度選(xuan)擇好剪(jian)切刀片和沖模(mo)的間隙及折彎圓(yuan)角半徑。
6、在更(geng)換(huan)模具時一定(ding)要停機(ji),以免發生危險(xian)。
7、在操作時(shi),拿(na)著(zhu)工(gong)件等待滑塊下行時(shi)必須小心。
8、應定期檢查(cha)刀片和(he)沖模(mo)刃口鋒利(li)程度(du),如(ru)發(fa)現刃口變鈍,應及時修磨(mo)或更換。
9、保持油(you)液(ye)清潔及油(you)路暢通(tong),每班(ban)給(gei)各(ge)單元運(yun)動(dong)部件加潤滑(hua)油(you)。
10、電氣(qi)與(yu)液壓元件必須(xu)保證動作靈活與(yu)位置正確,發現不(bu)正常現象(xiang)時必須(xu)立(li)即停車檢查。
操作后
操作完(wan)后,一定要按(an)下(xia)列順序(xu)安(an)全關機:
(1)關斷各單元工作(zuo)按鈕(niu)。
(2)關斷操作盤(pan)上的電源(yuan)開關。
(3)關(guan)斷主電路空氣開關(guan)。
(4)關斷車間(jian)電源開關。
應用領域
母線加工機的應用:
母線機是主要適用于高低壓開關柜、變壓器制造行業,用于加工各種規格的銅、鋁母線。只(zhi)要在相應的(de)加工(gong)單元上即可分別(bie)進行母線沖、剪(jian)、折加工(gong),生產效率高。
母線機使用方(fang)便、生產效(xiao)率明(ming)顯高于傳統母線加工(gong)(gong)設備。每個單元的(de)工(gong)(gong)作行程均(jun)可方(fang)便的(de)調節、減少加工(gong)(gong)輔助時間(jian),提高生產效(xiao)率。通過更換模具還可以實現多(duo)種加工(gong)(gong)功能,如壓花(hua)、壓平、壓電纜接(jie)頭(tou)以及鈕麻(ma)花(hua)等。機器上裝有腳(jiao)輪,通過調整(zheng)四個支腳(jiao),可以很方(fang)便地(di)移動。