一、平地機的種類有哪些
平地機按牽引方式分為拖式和自行式兩種。拖式平地機由專用車輛牽引作業;自行式平地機出發動機驅動行駛和作業。拖式平地機由于機動性(xing)差(cha)、作業效率低等原因已(yi)較少應用。
自(zi)行式平地(di)機可按以下方式分類:
1、按車(che)輪(lun)輪(lun)胎的數目(mu):四輪(lun)(兩(liang)軸(zhou))和六輪(lun)(三(san)軸(zhou))兩(liang)種。
2、按(an)車(che)輪(lun)布置形式:平地機車(che)輪(lun)的布置型(xing)式由總輪(lun)數x驅動(dong)輪(lun)數x轉(zhuan)向輪(lun)數表(biao)示。如4x2x2型(xing)、4x4x4型(xing)、6x4x2、6x6x6型(xing)。
3、按車輪(lun)驅動(dong):可分為后輪(lun)驅動(dong)式(shi)和(he)全輪(lun)驅動(dong)式(shi)兩種。
4、按(an)車輪轉向(xiang):可分為前輪轉向(xiang)式(shi)(shi)和(he)全輪轉向(xiang)式(shi)(shi)兩種。
5、按(an)刮刀長度(du)或發動機功率:分為輕型、中(zhong)型和重型三種。
6、按機架結(jie)構:分為整體(ti)式和鉸接式。
7、按(an)操縱(zong)(zong)方式:分為機械操縱(zong)(zong)、液壓操縱(zong)(zong)、手柄式三種。
二、平地機的結構及工作原理
平地機(ji)主(zhu)要由發動(dong)機(ji)、傳動(dong)系統、行(xing)駛(shi)(shi)系統、轉向系統、制動(dong)系統、工作裝(zhuang)置及液壓操縱系統、電器設(she)備和駕(jia)駛(shi)(shi)室等組成。
1、發動機
一般都采(cai)用(yong)風冷或水冷多(duo)缸(gang)柴(chai)油發動(dong)機(ji)。多(duo)數柴(chai)油機(ji)都采(cai)用(yong)了廢氣渦(wo)輪增壓技術。
2、傳動系統
傳(chuan)動(dong)(dong)(dong)系統一(yi)(yi)般由主離合器(qi)(qi)、液力(li)(li)變(bian)矩器(qi)(qi)、變(bian)速箱、后橋傳(chuan)動(dong)(dong)(dong)、平衡箱串(chuan)聯傳(chuan)動(dong)(dong)(dong)裝(zhuang)置等組(zu)成。傳(chuan)動(dong)(dong)(dong)系統中的(de)變(bian)速器(qi)(qi)有(you)兩(liang)種配置,一(yi)(yi)種是(shi)手動(dong)(dong)(dong)變(bian)速器(qi)(qi),一(yi)(yi)種是(shi)動(dong)(dong)(dong)力(li)(li)換擋變(bian)速器(qi)(qi)。
3、行駛系統
行駛系統包(bao)括(kuo)機(ji)(ji)架(jia)(jia)(jia)和(he)車輪。機(ji)(ji)架(jia)(jia)(jia)為(wei)箱(xiang)形(xing)(xing)整體式,它是一(yi)個弓形(xing)(xing)的(de)焊接結構(gou)。前端(duan)弓形(xing)(xing)縱梁(liang)為(wei)箱(xiang)形(xing)(xing)斷面的(de)單桁梁(liang),工(gong)作裝置及(ji)其操(cao)縱機(ji)(ji)構(gou)懸掛或安裝在此梁(liang)上。機(ji)(ji)架(jia)(jia)(jia)后(hou)部由2根縱梁(liang)和(he)1根后(hou)橫梁(liang)組成(cheng)。機(ji)(ji)架(jia)(jia)(jia)上面安裝發動機(ji)(ji)、傳動機(ji)(ji)構(gou)和(he)駕駛室(shi)。機(ji)(ji)架(jia)(jia)(jia)后(hou)部通(tong)過導板(ban)、托架(jia)(jia)(jia)與后(hou)橋殼鉸接,前鼻(bi)則(ze)以鋼座支(zhi)承在前橋上。
4、轉向系統
轉向(xiang)系(xi)統(tong)包(bao)括前輪轉向(xiang)系(xi)統(tong)和后橋轉向(xiang)液(ye)壓系(xi)統(tong)。
平地機(ji)轉(zhuan)(zhuan)向系統都(dou)采(cai)用液壓轉(zhuan)(zhuan)向系統,主要由(you)轉(zhuan)(zhuan)向傳動機(ji)構、轉(zhuan)(zhuan)向液壓油缸、轉(zhuan)(zhuan)向控制閥、轉(zhuan)(zhuan)向液壓油泵等組成。
除設置有前輪偏轉(zhuan)(zhuan)轉(zhuan)(zhuan)向系統(tong)外,為擴(kuo)大作業范(fan)圍、減小(xiao)轉(zhuan)(zhuan)彎半徑和減小(xiao)側向力(li),還設置有其他轉(zhuan)(zhuan)向系統(tong)。如有后(hou)四(si)輪偏轉(zhuan)(zhuan)和前輪傾(qing)斜。
前機(ji)架偏轉系統,可(ke)進行縮小平地機(ji)轉彎(wan)半徑。尤其適于需要斜行作業的地方。
5、制動系統
制(zhi)動(dong)(dong)系(xi)包括腳制(zhi)動(dong)(dong)裝置和手制(zhi)動(dong)(dong)裝置。
腳制(zhi)(zhi)動(dong)裝置(zhi)的制(zhi)(zhi)動(dong)器采用(yong)液壓(ya)張開、自(zi)動(dong)增力蹄式制(zhi)(zhi)動(dong)器。制(zhi)(zhi)動(dong)傳(chuan)動(dong)機(ji)構采用(yong)的是雙管路(lu)氣壓(ya)液壓(ya)式(從制(zhi)(zhi)動(dong)總泵分成兩路(lu),分別到中后(hou)輪(lun))。手制(zhi)(zhi)動(dong)裝置(zhi)的制(zhi)(zhi)動(dong)器為凸輪(lun)張開、自(zi)動(dong)增力蹄式制(zhi)(zhi)動(dong)器,制(zhi)(zhi)動(dong)傳(chuan)動(dong)機(ji)構采用(yong)機(ji)械式。
氣(qi)液(ye)綜合式行(xing)車(che)制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)系統(tong),由氣(qi)液(ye)驅動(dong)(dong)(dong)(dong)(dong)機構(gou)和4個(ge)車(che)輪制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)器(qi)(qi)所(suo)組成,車(che)輪制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)器(qi)(qi)為(wei)對稱自(zi)行(xing)增力(li)(li)式。空氣(qi)壓縮機輸出的(de)壓縮空氣(qi)經油水分(fen)離器(qi)(qi)、氣(qi)壓控(kong)制(zhi)(zhi)器(qi)(qi)(控(kong)制(zhi)(zhi)系統(tong)壓力(li)(li)為(wei)0.5MPa)后進入儲氣(qi)筒中,平地機制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)時通過制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)踏板和制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)閥的(de)控(kong)制(zhi)(zhi)使壓縮空氣(qi)推(tui)動(dong)(dong)(dong)(dong)(dong)助力(li)(li)器(qi)(qi)中的(de)活塞,將(jiang)制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)主缸的(de)制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)液(ye)分(fen)別(bie)壓入4個(ge)車(che)輪制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)器(qi)(qi)的(de)制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)分(fen)泵(beng)中,推(tui)動(dong)(dong)(dong)(dong)(dong)制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)蹄(ti)片而產生制(zhi)(zhi)動(dong)(dong)(dong)(dong)(dong)作用。
6、工作裝置
平地機的(de)工作裝置包括刮土鏟、松(song)土器(qi)和推土鏟,其中(zhong)松(song)土器(qi)和推土鏟屬于輔助(zhu)工作裝置。
①刮(gua)(gua)土(tu)(tu)鏟(chan)。刮(gua)(gua)土(tu)(tu)裝置主(zhu)要由刮(gua)(gua)刀、牽(qian)(qian)引(yin)架、回(hui)轉(zhuan)(zhuan)(zhuan)圈等組成(cheng)。刮(gua)(gua)刀由刀體和刀片(pian)組成(cheng)。牽(qian)(qian)引(yin)架的前端是(shi)個球(qiu)形鉸(jiao)(jiao),與機架前端鉸(jiao)(jiao)接,因而牽(qian)(qian)引(yin)架可以(yi)繞(rao)球(qiu)鉸(jiao)(jiao)在任意(yi)方(fang)向轉(zhuan)(zhuan)(zhuan)動(dong)和擺動(dong)。回(hui)轉(zhuan)(zhuan)(zhuan)圈支(zhi)(zhi)承(cheng)在牽(qian)(qian)引(yin)架上(shang)(shang)(shang),可在回(hui)轉(zhuan)(zhuan)(zhuan)驅動(dong)裝置的驅動(dong)下(xia)(xia)(xia)繞(rao)牽(qian)(qian)引(yin)架轉(zhuan)(zhuan)(zhuan)動(dong),從而帶(dai)動(dong)刮(gua)(gua)刀在360°內任意(yi)回(hui)轉(zhuan)(zhuan)(zhuan)。刮(gua)(gua)刀的背面有上(shang)(shang)(shang)下(xia)(xia)(xia)兩條滑(hua)軌(gui)支(zhi)(zhi)承(cheng)在兩側角(jiao)位(wei)器(qi)的滑(hua)槽(cao)上(shang)(shang)(shang),可以(yi)在刮(gua)(gua)刀側移油缸(gang)的推動(dong)下(xia)(xia)(xia)側向滑(hua)動(dong)。角(jiao)位(wei)器(qi)與回(hui)轉(zhuan)(zhuan)(zhuan)圈耳板下(xia)(xia)(xia)端鉸(jiao)(jiao)接,上(shang)(shang)(shang)端用螺母(mu)固(gu)定;當松(song)開螺母(mu)時,可以(yi)調整鏟(chan)土(tu)(tu)角(jiao)。
②松(song)土(tu)器。松(song)土(tu)器主要用于疏松(song)堅硬土(tu)壤(rang),清除土(tu)壤(rang)中的樹根和石塊,以及翻修碎石、礫石路面。松(song)土(tu)器安裝在刮刀的背(bei)面,主要由耙齒、桿軸、安全彈簧等(deng)組成。
耙(pa)齒(chi)共有6個,裝在(zai)桿(gan)軸上(shang)。不作(zuo)業(ye)時(shi)(shi),耙(pa)齒(chi)尖朝上(shang),并由安全彈簧(huang)定位(wei)。當需(xu)要松(song)土(tu)器工(gong)作(zuo)時(shi)(shi),將(jiang)安全彈簧(huang)拆下,通(tong)過手(shou)柄(bing)將(jiang)桿(gan)軸拉出后,可以將(jiang)耙(pa)齒(chi)放(fang)置在(zai)工(gong)作(zuo)位(wei)置。耙(pa)齒(chi)放(fang)下后,把桿(gan)軸推回,如需(xu)減少耙(pa)齒(chi)時(shi)(shi),中間需(xu)放(fang)隔套。松(song)土(tu)作(zuo)業(ye)時(shi)(shi),利(li)用刮刀升(sheng)降油缸,使松(song)土(tu)器得(de)到合適的入土(tu)深度。
③推土鏟。推土鏟是平地機的輔助裝置。主要用于大型(xing)平地機,進行輔助推土作業。
7、液壓操作系統
液壓系統(tong)主要由(you)油箱、液壓泵、多路閥、液壓缸、刮刀回(hui)轉液壓馬達等(deng)組成。
平地機液壓操作系統對(dui)全車的液壓裝置進行驅(qu)動(dong),包括刮(gua)土鏟(chan)(chan)升降(jiang)、刮(gua)土鏟(chan)(chan)左右(you)傾斜、刮(gua)土鏟(chan)(chan)左右(you)回轉(zhuan)、松土器升降(jiang)、轉(zhuan)向輪偏轉(zhuan)、制(zhi)動(dong)器制(zhi)動(dong)等。常(chang)由多個油(you)路組(zu)成。
8、電器設備
電器設備由(you)蓄電池、發電機(ji)及(ji)(ji)調(diao)節器、啟(qi)動機(ji)、儀表及(ji)(ji)照明裝置等(deng)組(zu)成。電路采(cai)用單線制,負極搭鐵,額定電壓為(wei)24V。