電風扇(shan)工作原理及(ji)檢修
風扇的分類:
散熱風扇通常分為以(yi)下三(san)類:
軸(zhou)流式(shi):氣(qi)流出口方(fang)向與軸(zhou)心方(fang)向相同。
離心式:利用(yong)離心力作用(yong)將氣流(liu)沿著葉片(pian)向(xiang)外甩(shuai)出。
混流式:擁有以(yi)上兩種氣流方式。
電風扇電路圖
以(yi)上是(shi)(shi)比較(jiao)常見的(de)家(jia)用電風扇(shan)的(de)電路圖(tu),從中我們也不(bu)難(nan)看出它的(de)一些原(yuan)理,但是(shi)(shi)現在電風扇(shan)產品越(yue)來越(yue)多,其電路圖(tu)也越(yue)來越(yue)復雜,但是(shi)(shi)還是(shi)(shi)萬變不(bu)離(li)其中。
電風扇工作原理
電(dian)(dian)風(feng)扇中的(de)電(dian)(dian)流(liu)(liu)是(shi)交(jiao)流(liu)(liu)電(dian)(dian),主要的(de)工作原(yuan)理就是(shi)通(tong)電(dian)(dian)線圈在(zai)磁場(chang)中受(shou)力(li)而轉(zhuan)動(dong)。電(dian)(dian)能轉(zhuan)化為機械能,轉(zhuan)動(dong)風(feng)葉,同時由于線圈電(dian)(dian)阻,會(hui)產生一些熱(re)能,所以一般電(dian)(dian)風(feng)扇使用過久表(biao)面會(hui)熱(re)。電(dian)(dian)風(feng)扇的(de)原(yuan)理比較簡單,一般在(zai)初中的(de)物理課程上都會(hui)學到。
電風扇轉不動的原因
首先還是要確定一下是不是一些外部原因。諸如插頭沒有插好,風扇開關沒有全部開啟,一般的風扇還應該注意是否定時的關掉了,如果這些都沒有問題的話,就可能是電風扇扇本身的原因。
電風(feng)扇(shan)本身的原因可能(neng)包(bao)括(kuo)了風(feng)葉可能(neng)太久了,電機的內阻變(bian)(bian)大(da),導致風(feng)葉無法(fa)正常轉(zhuan)動(dong);風(feng)扇(shan)過(guo)熱(re)引起了電機帶負載能(neng)力變(bian)(bian)差,導致無法(fa)轉(zhuan)動(dong);電機內部的保護裝(zhuang)置過(guo)熱(re)短路;電風(feng)扇(shan)的啟(qi)動(dong)電容容量變(bian)(bian)小;電風(feng)扇(shan)轉(zhuan)軸軸向間(jian)隙過(guo)大(da)也(ye)會引發電風(feng)扇(shan)問(wen)題。
電風扇轉不動的修理方法
先(xian)檢查一下電風扇以外(wai)的(de)問(wen)題(ti)(ti)是不是全部都弄妥(tuo)當了;然后如(ru)果是風葉不轉(zhuan)的(de)話就關閉電源,在風葉轉(zhuan)動的(de)軸上面加(jia)一些潤(run)滑油;其他的(de)問(wen)題(ti)(ti)可能就會涉(she)及到(dao)更換(huan)軸套、拆換(huan)電容、調整墊片(pian)、電線(xian)損(sun)壞更換(huan)電線(xian)等問(wen)題(ti)(ti),一般不是專業的(de)人員就要(yao)請維修(xiu)師傅來看(kan)一下了,不過一般也不是好(hao)大(da)的(de)問(wen)題(ti)(ti),也花(hua)不了多少(shao)錢。
散熱風扇的原理及性能
原理:風扇的(de)工作原(yuan)理(li)(li)是(shi)按能(neng)量轉化來實現的(de),即:電能(neng)→電磁能(neng)→機械能(neng)→動能(neng)。其電路原(yuan)理(li)(li)一般分為多種形(xing)式,采用的(de)電路不同,風扇的(de)性能(neng)就(jiu)會有差異。
轉 速:轉(zhuan)(zhuan)速(su)指風(feng)扇(shan)(shan)旋轉(zhuan)(zhuan)的(de)速(su)度,通常以1分鐘內轉(zhuan)(zhuan)動的(de)圈數(shu)(shu)來(lai)衡量(liang),即:rpm。轉(zhuan)(zhuan)速(su)與機電繞線匝數(shu)(shu)、線徑、扇(shan)(shan)葉葉輪(lun)外徑與底徑,葉片形狀(zhuang)及(ji)所用軸承(cheng)等因素有關,轉(zhuan)(zhuan)速(su)增大(da),風(feng)量(liang)相(xiang)應(ying)增大(da)。
轉速(su)值的(de)大(da)(da)小,在(zai)一(yi)定(ding)程度上(shang)代表了風(feng)(feng)量(liang)(liang)的(de)大(da)(da)小,在(zai)條件一(yi)定(ding)時,轉速(su)越(yue)大(da)(da),則噪音及振動會相應加大(da)(da),因(yin)此,在(zai)風(feng)(feng)量(liang)(liang)滿足散熱要求(qiu)的(de)情況下(xia),應盡量(liang)(liang)使(shi)用低轉速(su)風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)。一(yi)般轉速(su)大(da)(da)小(以DC軸(zhou)流風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)為例):2510風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)7000~12000rpm;3010風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)5000~9000rpm;4010風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)5000~7000rpm;5010風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)3500~5000rpm;6025風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)2600~4500rpm;7025風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)2400~3600rpm;8025風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)2000~3500rpm;9225風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)1600~3100rpm;12025風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)1500~2500rpm;12038風(feng)(feng)扇(shan)(shan)(shan)(shan)(shan)2000~3200rpm。
風扇轉速(su)(su)可(ke)在啟動電腦時通過BIOS測(ce)(ce)試(shi)(shi),或通過其他主板自(zi)帶的監控軟件測(ce)(ce)試(shi)(shi);也可(ke)以通過轉速(su)(su)測(ce)(ce)試(shi)(shi)儀測(ce)(ce)試(shi)(shi)。注意:前(qian)兩種(zhong)方式必須是支持測(ce)(ce)速(su)(su)功能的風扇才能測(ce)(ce)出。
風量與風壓:風量與風壓的(de)測(ce)試方法有(you)兩種(zhong),一是用風洞儀測(ce)試,另一種(zhong)是用雙箱法測(ce)。但對于一般用戶而言(yan),沒有(you)這樣的(de)設備。只能根據廠(chang)家提(ti)供的(de)數(shu)據作為參考,最終要看降(jiang)溫效果。
風(feng)(feng)(feng)量(liang)(liang):風(feng)(feng)(feng)量(liang)(liang)是指風(feng)(feng)(feng)扇(shan)通(tong)風(feng)(feng)(feng)面(mian)積(ji)(ji)平(ping)(ping)面(mian)速(su)度(du)之積(ji)(ji)。通(tong)風(feng)(feng)(feng)面(mian)積(ji)(ji)是出口面(mian)積(ji)(ji)減(jian)去(qu)渦舌處的(de)投影面(mian)積(ji)(ji)。平(ping)(ping)面(mian)速(su)度(du)是氣(qi)(qi)流通(tong)過整個(ge)平(ping)(ping)面(mian)的(de)氣(qi)(qi)體運動(dong)速(su)度(du),單(dan)位是m3/s 。平(ping)(ping)面(mian)速(su)度(du)一(yi)(yi)定(ding)(ding)時,扇(shan)葉葉輪外徑越(yue)(yue)大(da)(da),通(tong)風(feng)(feng)(feng)面(mian)積(ji)(ji)越(yue)(yue)大(da)(da),風(feng)(feng)(feng)量(liang)(liang)則越(yue)(yue)大(da)(da)。平(ping)(ping)面(mian)速(su)度(du)由(you)轉子的(de)轉速(su)和風(feng)(feng)(feng)壓決定(ding)(ding)。通(tong)風(feng)(feng)(feng)面(mian)積(ji)(ji)一(yi)(yi)定(ding)(ding)時,平(ping)(ping)面(mian)速(su)度(du)越(yue)(yue)大(da)(da),風(feng)(feng)(feng)量(liang)(liang)越(yue)(yue)大(da)(da)。風(feng)(feng)(feng)量(liang)(liang)越(yue)(yue)大(da)(da),空氣(qi)(qi)吸(xi)熱(re)量(liang)(liang)則越(yue)(yue)大(da)(da),空氣(qi)(qi)流動(dong)轉移時能(neng)夠(gou)帶周能(neng)帶走更多的(de)熱(re)量(liang)(liang),扇(shan)熱(re)效(xiao)果越(yue)(yue)明(ming)顯。
風壓(ya)(ya)(ya):為(wei)進行正常(chang)通(tong)風,需要(yao)克服風扇(shan)通(tong)風行程內的(de)阻(zu)(zu)力(li)(li),風扇(shan)必須(xu)產生克服送風阻(zu)(zu)力(li)(li)的(de)壓(ya)(ya)(ya)力(li)(li),測量(liang)到的(de)壓(ya)(ya)(ya)力(li)(li)的(de)變化值稱(cheng)為(wei)靜壓(ya)(ya)(ya),即最大靜壓(ya)(ya)(ya)與大氣(qi)壓(ya)(ya)(ya)的(de)差壓(ya)(ya)(ya)。它是氣(qi)體對平行于(yu)物體表面作用的(de)壓(ya)(ya)(ya)力(li)(li),靜壓(ya)(ya)(ya)是通(tong)過垂直于(yu)其(qi)表面的(de)孔測量(liang)出來的(de)。把氣(qi)體流動(dong)中(zhong)所需要(yao)動(dong)能轉(zhuan)化為(wei)壓(ya)(ya)(ya)力(li)(li)形式稱(cheng)為(wei)動(dong)壓(ya)(ya)(ya)。
為實現送風(feng)(feng)(feng)(feng)的(de)目的(de),需要(yao)有(you)靜壓(ya)(ya)(ya)(ya)(ya)和(he)動(dong)壓(ya)(ya)(ya)(ya)(ya)。全(quan)壓(ya)(ya)(ya)(ya)(ya)為靜壓(ya)(ya)(ya)(ya)(ya)與動(dong)壓(ya)(ya)(ya)(ya)(ya)的(de)代數和(he),全(quan)壓(ya)(ya)(ya)(ya)(ya)是(shi)(shi)指由風(feng)(feng)(feng)(feng)扇(shan)所(suo)給(gei)定(ding)的(de)的(de)全(quan)壓(ya)(ya)(ya)(ya)(ya)增加量(liang)(liang)(liang),即風(feng)(feng)(feng)(feng)扇(shan)的(de)出口和(he)進(jin)口之(zhi)間的(de)全(quan)壓(ya)(ya)(ya)(ya)(ya)之(zhi)差。在實際(ji)應用中,標稱的(de)最(zui)大風(feng)(feng)(feng)(feng)量(liang)(liang)(liang)值并不是(shi)(shi)實際(ji)扇(shan)熱片(pian)得(de)到的(de)送風(feng)(feng)(feng)(feng)量(liang)(liang)(liang),風(feng)(feng)(feng)(feng)量(liang)(liang)(liang)大,并不代表通風(feng)(feng)(feng)(feng)能力強。因空氣流(liu)(liu)動(dong)時(shi),氣流(liu)(liu)在其(qi)流(liu)(liu)動(dong)路徑會遇上扇(shan)熱稽(ji)片(pian)或元件(jian)的(de)阻(zu)擾,其(qi)阻(zu)抗會限制空氣自由流(liu)(liu)通。即風(feng)(feng)(feng)(feng)量(liang)(liang)(liang)增大時(shi),風(feng)(feng)(feng)(feng)壓(ya)(ya)(ya)(ya)(ya)會減小(xiao)。因此必須有(you)一(yi)個最(zui)佳操(cao)作(zuo)工作(zuo)點,即風(feng)(feng)(feng)(feng)扇(shan)性能曲(qu)(qu)線(xian)與風(feng)(feng)(feng)(feng)阻(zu)曲(qu)(qu)線(xian)的(de)交點。在工作(zuo)點,風(feng)(feng)(feng)(feng)扇(shan)特性曲(qu)(qu)線(xian)之(zhi)斜(xie)率為最(zui)小(xiao),而系統特性曲(qu)(qu)線(xian)之(zhi)變化率為最(zui)低(di)。注意(yi)此時(shi)的(de)風(feng)(feng)(feng)(feng)扇(shan)靜態(tai)效(xiao)率(風(feng)(feng)(feng)(feng)量(liang)(liang)(liang)×風(feng)(feng)(feng)(feng)壓(ya)(ya)(ya)(ya)(ya)÷耗電)為最(zui)佳。 當(dang)然(ran)有(you)時(shi)為了能減少(shao)系統阻(zu)抗,甚至選用尺(chi)寸較小(xiao)的(de)風(feng)(feng)(feng)(feng)扇(shan),也可(ke)以獲得(de)相同(tong)的(de)風(feng)(feng)(feng)(feng)量(liang)(liang)(liang)。
風扇的軸承系統:
風扇的(de)(de)(de)(de)(de)(de)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)系(xi)(xi)統(tong)一(yi)(yi)般建議最好(hao)選(xuan)用(yong)(yong)滾(gun)(gun)(gun)(gun)(gun)珠(zhu)(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng),因(yin)為扇(shan)(shan)熱(re)(re)風(feng)(feng)(feng)(feng)(feng)扇(shan)(shan)的(de)(de)(de)(de)(de)(de)壽(shou)(shou)命(ming)通常(chang)取決于其軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)的(de)(de)(de)(de)(de)(de)可(ke)(ke)靠(kao)性(xing),滾(gun)(gun)(gun)(gun)(gun)珠(zhu)(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)系(xi)(xi)統(tong)已被證實具有(you)高(gao)效率與低生熱(re)(re)的(de)(de)(de)(de)(de)(de)特點(dian)。滾(gun)(gun)(gun)(gun)(gun)珠(zhu)(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)屬滾(gun)(gun)(gun)(gun)(gun)動(dong)(dong)摩(mo)(mo)擦(ca)(ca),由(you)金屬珠(zhu)(zhu)(zhu)滾(gun)(gun)(gun)(gun)(gun)動(dong)(dong),接(jie)觸面(mian)小(xiao)(xiao),摩(mo)(mo)擦(ca)(ca)系(xi)(xi)數(shu)小(xiao)(xiao);而(er)含(han)(han)油(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)為滑(hua)動(dong)(dong)摩(mo)(mo)擦(ca)(ca),接(jie)觸面(mian)大(da)(da),長(chang)期使(shi)(shi)(shi)(shi)用(yong)(yong)后,油(you)(you)(you)會(hui)揮發,軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)容易(yi)磨損,摩(mo)(mo)擦(ca)(ca)系(xi)(xi)數(shu)大(da)(da),后期噪(zao)音較(jiao)大(da)(da),壽(shou)(shou)命(ming)短。品質好(hao)的(de)(de)(de)(de)(de)(de)風(feng)(feng)(feng)(feng)(feng)扇(shan)(shan)除了(le)通風(feng)(feng)(feng)(feng)(feng)量大(da)(da)、風(feng)(feng)(feng)(feng)(feng)壓高(gao)以(yi)(yi)外(wai),可(ke)(ke)靠(kao)性(xing)也是(shi)非(fei)常(chang)重要的(de)(de)(de)(de)(de)(de),風(feng)(feng)(feng)(feng)(feng)扇(shan)(shan)使(shi)(shi)(shi)(shi)用(yong)(yong)的(de)(de)(de)(de)(de)(de)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)形(xing)式在此顯得非(fei)常(chang)重要。高(gao)速風(feng)(feng)(feng)(feng)(feng)扇(shan)(shan)一(yi)(yi)律使(shi)(shi)(shi)(shi)用(yong)(yong)滾(gun)(gun)(gun)(gun)(gun)珠(zhu)(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)(Ball bearing)而(er)低速風(feng)(feng)(feng)(feng)(feng)扇(shan)(shan)則使(shi)(shi)(shi)(shi)用(yong)(yong)成本低廉(lian)的(de)(de)(de)(de)(de)(de)含(han)(han)油(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)(Sleeve bearing)。含(han)(han)油(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)風(feng)(feng)(feng)(feng)(feng)扇(shan)(shan)只(zhi)用(yong)(yong)一(yi)(yi)個軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng);而(er)滾(gun)(gun)(gun)(gun)(gun)珠(zhu)(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)風(feng)(feng)(feng)(feng)(feng)扇(shan)(shan)都需要兩個軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng),單(dan)滾(gun)(gun)(gun)(gun)(gun)珠(zhu)(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng),是(shi)“1 Ball + 1 Sleeve”,依然帶(dai)有(you)含(han)(han)油(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)的(de)(de)(de)(de)(de)(de)成分。比單(dan)滾(gun)(gun)(gun)(gun)(gun)珠(zhu)(zhu)(zhu)更高(gao)級(ji)的(de)(de)(de)(de)(de)(de)是(shi)雙(shuang)滾(gun)(gun)(gun)(gun)(gun)珠(zhu)(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng),即Two Balls。含(han)(han)油(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)壽(shou)(shou)命(ming)一(yi)(yi)般為10000小(xiao)(xiao)時(shi),單(dan)滾(gun)(gun)(gun)(gun)(gun)珠(zhu)(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)為30000小(xiao)(xiao)時(shi),雙(shuang)滾(gun)(gun)(gun)(gun)(gun)珠(zhu)(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)為50000小(xiao)(xiao)時(shi)以(yi)(yi)上(環境溫度均設定(ding)在25℃以(yi)(yi)下時(shi))。風(feng)(feng)(feng)(feng)(feng)扇(shan)(shan)使(shi)(shi)(shi)(shi)用(yong)(yong)的(de)(de)(de)(de)(de)(de)含(han)(han)油(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)由(you)銅基(ji)粉末燒結而(er)成,使(shi)(shi)(shi)(shi)用(yong)(yong)含(han)(han)油(you)(you)(you)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)需加潤(run)滑(hua)油(you)(you)(you)以(yi)(yi)減少滑(hua)動(dong)(dong)摩(mo)(mo)數(shu),潤(run)滑(hua)油(you)(you)(you)由(you)鋰(li)基(ji)潤(run)滑(hua)脂加特制機(ji)油(you)(you)(you)調制而(er)成。隨著(zhu)長(chang)時(shi)間(jian)的(de)(de)(de)(de)(de)(de)運(yun)(yun)轉(zhuan)(zhuan),軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)內的(de)(de)(de)(de)(de)(de)機(ji)油(you)(you)(you)會(hui)揮發而(er)變干(gan),摩(mo)(mo)擦(ca)(ca)系(xi)(xi)數(shu)增大(da)(da),風(feng)(feng)(feng)(feng)(feng)扇(shan)(shan)運(yun)(yun)轉(zhuan)(zhuan)受影響,可(ke)(ke)能出現異(yi)音,轉(zhuan)(zhuan)速偏慢(man)甚至不轉(zhuan)(zhuan)現象。而(er)滾(gun)(gun)(gun)(gun)(gun)珠(zhu)(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)(zhou)(zhou)承(cheng)(cheng)(cheng)由(you)滾(gun)(gun)(gun)(gun)(gun)動(dong)(dong)摩(mo)(mo)擦(ca)(ca)取代(dai)了(le)滑(hua)動(dong)(dong)摩(mo)(mo)擦(ca)(ca),摩(mo)(mo)擦(ca)(ca)系(xi)(xi)數(shu)小(xiao)(xiao)并克服(fu)了(le)摩(mo)(mo)擦(ca)(ca)系(xi)(xi)數(shu)容易(yi)變的(de)(de)(de)(de)(de)(de)缺點(dian),因(yin)而(er)運(yun)(yun)轉(zhuan)(zhuan)穩定(ding)性(xing)強,壽(shou)(shou)命(ming)相(xiang)對要長(chang)得多(duo)。