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防爆電器和非防爆電器的區別在哪里 防爆電器的設計特點有哪些

本文章由注冊用戶 淺嘗不止— 上傳提供 2023-11-23 評論 0
摘要:防爆電器在價格方面,比一般的電器要貴上兩三倍,很多客戶都不理解,其實防爆電器不能和一般電器比價格,根本就沒有可比性,防爆電器在選擇配件上非常嚴格,要求電器里面的配件也具有防爆性,防爆電器一般采用的鋁制外殼,配件要求高,防爆電器的生產、配件成本高,那么具體的防爆電器和非防爆電器的區別在哪里以及防爆電器的設計特點有哪些呢?一起到文中來看看吧!

一、防爆電器和非防爆電器的區別在哪里

很多人可能不知道防爆電器到底是什么,用在什么場所的,和普通的電器產品有什么區別?為了更好地讓大家明白防爆電器與普通電器的區別,在這里(li)給(gei)大家(jia)做(zuo)個簡單的比較。

1、使用區域不同

防(fang)爆(bao)(bao)(bao)電氣(qi)是按照電氣(qi)防(fang)爆(bao)(bao)(bao)國家(jia)標準GB3836(氣(qi)體防(fang)爆(bao)(bao)(bao))或(huo)GB12476(粉塵防(fang)爆(bao)(bao)(bao))設計(ji)生產并通過防(fang)爆(bao)(bao)(bao)認證(zheng)取得(de)防(fang)爆(bao)(bao)(bao)合格證(zheng),可(ke)以用在(zai)危險區域(yu)和安(an)全區域(yu);非防(fang)爆(bao)(bao)(bao)的只(zhi)能在(zai)安(an)全區域(yu)使用。

2、裝置不同

防爆電器和普通電器的區別(bie)是(shi)防爆電器有一(yi)個密封性的殼體(ti)。

該圖片由注冊用戶"淺嘗不止—"提供,版權聲明反饋

二、防爆電器的設計特點有哪些

1、外殼的設計

便(bian)攜式、本(ben)質安全型儀器(qi)儀表的外(wai)(wai)殼(ke)(ke)有時采用塑(su)(su)(su)料外(wai)(wai)殼(ke)(ke),有時采用金屬外(wai)(wai)殼(ke)(ke)。當選(xuan)用塑(su)(su)(su)料外(wai)(wai)殼(ke)(ke)時,為保證塑(su)(su)(su)料外(wai)(wai)殼(ke)(ke)正(zheng)常(chang)工作時不(bu)積聚危險靜(jing)電,其表面(mian)電阻不(bu)得超(chao)過1×109Ω。塑(su)(su)(su)料外(wai)(wai)殼(ke)(ke)應經過抗沖擊試(shi)驗和(he)熱穩定(ding)試(shi)驗。

正常運行產生火花、電(dian)(dian)弧或危險(xian)溫度的(de)電(dian)(dian)氣(qi)(qi)設(she)(she)備、功率大于250W或電(dian)(dian)流大于5A的(de)Ⅰ類電(dian)(dian)氣(qi)(qi)設(she)(she)備,均須采(cai)用接(jie)線(xian)(xian)盒與設(she)(she)備主體(ti)進(jin)(jin)行電(dian)(dian)氣(qi)(qi)連接(jie)接(jie)線(xian)(xian)盒就是專供(gong)電(dian)(dian)纜或導線(xian)(xian)與電(dian)(dian)氣(qi)(qi)設(she)(she)備進(jin)(jin)行連接(jie)的(de)部件。Ⅰ類隔爆型(xing)電(dian)(dian)氣(qi)(qi)設(she)(she)備廣(guang)泛使(shi)用的(de)是隔爆型(xing)接(jie)線(xian)(xian)。盒接(jie)線(xian)(xian)盒內(nei)壁應涂耐(nai)弧漆,接(jie)線(xian)(xian)盒及(ji)主體(ti)腔(qiang)上(shang)的(de)隔爆接(jie)合面應做防銹(xiu)處理,如涂防銹(xiu)油等。

另外(wai),對于防爆電器,要在其外(wai)殼(ke)的(de)(de)明顯(xian)處有永久(jiu)性的(de)(de)Ex防爆總標志(zhi)及MA安全(quan)標志(zhi)。

針(zhen)對某些地方煤礦井(jing)下存在的電(dian)(dian)(dian)機違章操作(zuo)現象,我們研制(zhi)了QF40型(xing)小型(xing)防(fang)爆(bao)起動器,其(qi)額定(ding)電(dian)(dian)(dian)壓380V,額定(ding)電(dian)(dian)(dian)流40A。外(wai)殼設計(ji)分為(wei)(wei)主體腔(qiang)與接線(xian)腔(qiang)。外(wai)殼為(wei)(wei)3mm厚鋼(gang)板(ban)。隔爆(bao)接合面(mian)的尺寸(cun)及加(jia)工(gong)精度(du)符合GB3836.2規定(ding)。外(wai)殼外(wai)形尺寸(cun)為(wei)(wei)437mm×308mm,外(wai)殼防(fang)護等級為(wei)(wei)IP54。在外(wai)殼的正前方設有銘(ming)牌,銘(ming)牌右上角設有Ex標(biao)志,防(fang)爆(bao)標(biao)志dⅠ(150℃),此外(wai),銘(ming)牌上還標(biao)有名稱、型(xing)號(hao)、額定(ding)電(dian)(dian)(dian)壓、額定(ding)電(dian)(dian)(dian)流、防(fang)爆(bao)合格證(zheng)編(bian)號(hao)、安全標(biao)志、出廠編(bian)號(hao)、制(zhi)造(zao)日期(qi)等。

2、電路的設計

首先,電(dian)路(lu)的(de)設計要完(wan)成(cheng)電(dian)器的(de)電(dian)氣(qi)功能,保證(zheng)電(dian)氣(qi)原理(li)的(de)正確性。其次,防(fang)爆(bao)(bao)電(dian)器的(de)電(dian)氣(qi)間(jian)隙、爬(pa)電(dian)距離、絕緣參數必須符合GB3836的(de)規定(ding)要求。例如,研制QF40型防(fang)爆(bao)(bao)起動(dong)器時(shi),將接(jie)線(xian)柱的(de)爬(pa)電(dian)距離設計為不小(xiao)(xiao)于16mm,電(dian)氣(qi)間(jian)隙不小(xiao)(xiao)于10mm。隔爆(bao)(bao)腔內(nei)(nei)電(dian)器元件及裝配布(bu)置爬(pa)電(dian)距離不小(xiao)(xiao)于16mm,電(dian)氣(qi)間(jian)隙不小(xiao)(xiao)于10mm。隔爆(bao)(bao)接(jie)線(xian)腔內(nei)(nei)設有內(nei)(nei)接(jie)地螺栓。外殼設有外接(jie)地螺栓。

研(yan)制的本(ben)質安全型鋼(gang)弦(xian)頻(pin)率計在正(zheng)常工(gong)作(zuo)和故(gu)障狀態下的最大工(gong)作(zuo)電流和電壓(ya)均(jun)不大于所設計的最大允許電流:它的爬電距離為(wei)3mm,絕緣涂層下的爬電距離為(wei)1mm,電氣間隙為(wei)3mm。

3、電源的設計

本質(zhi)安(an)全(quan)(quan)型便攜(xie)式(shi)電(dian)(dian)(dian)(dian)(dian)氣設備(bei)最(zui)(zui)(zui)常用的獨立電(dian)(dian)(dian)(dian)(dian)源(yuan)(yuan)是干電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)和蓄(xu)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)。干電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)和蓄(xu)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)電(dian)(dian)(dian)(dian)(dian)源(yuan)(yuan)都屬于電(dian)(dian)(dian)(dian)(dian)阻(zu)性電(dian)(dian)(dian)(dian)(dian)路,可按(an)電(dian)(dian)(dian)(dian)(dian)阻(zu)性電(dian)(dian)(dian)(dian)(dian)路最(zui)(zui)(zui)小(xiao)點(dian)燃電(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)曲線確定(ding)電(dian)(dian)(dian)(dian)(dian)源(yuan)(yuan)安(an)全(quan)(quan)參數。按(an)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)最(zui)(zui)(zui)高電(dian)(dian)(dian)(dian)(dian)壓查出相應(ying)最(zui)(zui)(zui)小(xiao)點(dian)燃電(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu),再(zai)除以安(an)全(quan)(quan)系數值(zhi)(為(wei)2),即為(wei)該電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)的設計(ji)允(yun)許(xu)(xu)最(zui)(zui)(zui)大(da)(da)安(an)全(quan)(quan)電(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)。電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)最(zui)(zui)(zui)嚴重(zhong)的放(fang)電(dian)(dian)(dian)(dian)(dian)狀態(tai)是電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)直接(jie)短(duan)路。因(yin)此(ci),應(ying)以電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)的最(zui)(zui)(zui)大(da)(da)短(duan)路電(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)作為(wei)衡量電(dian)(dian)(dian)(dian)(dian)源(yuan)(yuan)本質(zhi)安(an)全(quan)(quan)性能的基準。若電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)最(zui)(zui)(zui)大(da)(da)短(duan)路電(dian)(dian)(dian)(dian)(dian)流(liu)(liu)(liu)大(da)(da)于設計(ji)允(yun)許(xu)(xu)值(zhi),必須串加限流(liu)(liu)(liu)電(dian)(dian)(dian)(dian)(dian)阻(zu)。并(bing)且,電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)或蓄(xu)電(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)(chi)與限流(liu)(liu)(liu)電(dian)(dian)(dian)(dian)(dian)阻(zu)膠封(feng)為(wei)一體,構成本質(zhi)安(an)全(quan)(quan)型組件。膠封(feng)材料有(you)環氧樹脂、硅橡膠、工(gong)業石蠟等。

例如,我們在設計鋼(gang)弦頻率計時特制(zhi)的(de)本安電(dian)池(chi)組,由4節5#充電(dian)電(dian)池(chi)串(chuan)接(jie)而(er)成,并(bing)(bing)串(chuan)入一個用康銅絲自制(zhi)的(de)限(xian)流電(dian)阻,其功率為5.2W。并(bing)(bing)用環氧樹脂(zhi)膠液充滿電(dian)池(chi)盒整個空間,灌封牢固(gu)。

煤(mei)礦井下(xia)實際應用的(de)本(ben)質安全型(xing)電(dian)氣設備(bei),還有許(xu)多采(cai)用從(cong)動力(li)電(dian)網(wang)引入經整流供(gong)電(dian)電(dian)源。由于輸入電(dian)路與(yu)動力(li)電(dian)網(wang)關(guan)聯,所以(yi),要設計成隔爆兼本(ben)質安全型(xing)。

對于隔爆型(xing)電器的(de)電源(yuan),是在(zai)上級斷電時,在(zai)隔爆接線(xian)盒內接線(xian),完成電器電源(yuan)的(de)連通工作。

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