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防爆電器和非防爆電器的區別在哪里 防爆電器的設計特點有哪些

本文章由注冊用戶 淺嘗不止— 上傳提供 2023-11-23 評論 0
摘要:防爆電器在價格方面,比一般的電器要貴上兩三倍,很多客戶都不理解,其實防爆電器不能和一般電器比價格,根本就沒有可比性,防爆電器在選擇配件上非常嚴格,要求電器里面的配件也具有防爆性,防爆電器一般采用的鋁制外殼,配件要求高,防爆電器的生產、配件成本高,那么具體的防爆電器和非防爆電器的區別在哪里以及防爆電器的設計特點有哪些呢?一起到文中來看看吧!

一、防爆電器和非防爆電器的區別在哪里

很多人可能不知道防爆電器到底是什么,用在什么場所的,和普通的電器產品有什么區別?為了更好地讓大家明白防爆電器與普通(tong)電(dian)器(qi)的(de)區(qu)別,在這(zhe)里給大(da)家做個(ge)簡單(dan)的(de)比較。

1、使用區域不同

防(fang)爆(bao)電氣(qi)是按照電氣(qi)防(fang)爆(bao)國家標準(zhun)GB3836(氣(qi)體防(fang)爆(bao))或GB12476(粉塵防(fang)爆(bao))設計生(sheng)產(chan)并通過防(fang)爆(bao)認證(zheng)取(qu)得(de)防(fang)爆(bao)合格(ge)證(zheng),可(ke)以用在危險區(qu)域和(he)安全區(qu)域;非防(fang)爆(bao)的只(zhi)能在安全區(qu)域使用。

2、裝置不同

防爆電器和普通電器的(de)區(qu)別(bie)是防爆電器有一個(ge)密封性的(de)殼體。

該圖片由注冊用戶"淺嘗不止—"提供,版權聲明反饋

二、防爆電器的設計特點有哪些

1、外殼的設計

便攜式、本質(zhi)安(an)全型儀器儀表的(de)外殼(ke)(ke)(ke)(ke)有時(shi)(shi)采用(yong)塑(su)料(liao)(liao)外殼(ke)(ke)(ke)(ke),有時(shi)(shi)采用(yong)金屬外殼(ke)(ke)(ke)(ke)。當(dang)選(xuan)用(yong)塑(su)料(liao)(liao)外殼(ke)(ke)(ke)(ke)時(shi)(shi),為(wei)保證塑(su)料(liao)(liao)外殼(ke)(ke)(ke)(ke)正常(chang)工(gong)作時(shi)(shi)不(bu)積聚危險靜電,其表面電阻不(bu)得超(chao)過(guo)(guo)1×109Ω。塑(su)料(liao)(liao)外殼(ke)(ke)(ke)(ke)應(ying)經過(guo)(guo)抗(kang)沖(chong)擊試驗和熱穩定試驗。

正常運行產生火花、電(dian)(dian)(dian)弧或危險溫(wen)度(du)的(de)(de)(de)電(dian)(dian)(dian)氣(qi)設(she)(she)(she)備(bei)、功率大于250W或電(dian)(dian)(dian)流大于5A的(de)(de)(de)Ⅰ類(lei)電(dian)(dian)(dian)氣(qi)設(she)(she)(she)備(bei),均須采用接(jie)線(xian)盒(he)(he)與(yu)設(she)(she)(she)備(bei)主體進行電(dian)(dian)(dian)氣(qi)連接(jie)接(jie)線(xian)盒(he)(he)就是專(zhuan)供電(dian)(dian)(dian)纜或導線(xian)與(yu)電(dian)(dian)(dian)氣(qi)設(she)(she)(she)備(bei)進行連接(jie)的(de)(de)(de)部件。Ⅰ類(lei)隔爆型電(dian)(dian)(dian)氣(qi)設(she)(she)(she)備(bei)廣泛使用的(de)(de)(de)是隔爆型接(jie)線(xian)。盒(he)(he)接(jie)線(xian)盒(he)(he)內(nei)壁應(ying)涂(tu)耐弧漆,接(jie)線(xian)盒(he)(he)及主體腔上的(de)(de)(de)隔爆接(jie)合面(mian)應(ying)做防(fang)銹處(chu)理,如涂(tu)防(fang)銹油等。

另外,對于防爆電器,要在(zai)其外殼(ke)的明(ming)顯處有(you)永久性的Ex防爆總標志及MA安(an)全標志。

針對某些(xie)地方煤礦(kuang)井下存在(zai)的電(dian)機違章操作現象,我們研(yan)制了QF40型小型防(fang)爆(bao)(bao)起動器,其額定電(dian)壓380V,額定電(dian)流40A。外(wai)殼設計分為主(zhu)體腔與(yu)接線(xian)腔。外(wai)殼為3mm厚鋼板(ban)。隔爆(bao)(bao)接合(he)(he)面的尺寸(cun)及加工精度符合(he)(he)GB3836.2規定。外(wai)殼外(wai)形尺寸(cun)為437mm×308mm,外(wai)殼防(fang)護等級為IP54。在(zai)外(wai)殼的正前方設有銘(ming)(ming)牌,銘(ming)(ming)牌右(you)上(shang)角設有Ex標志(zhi),防(fang)爆(bao)(bao)標志(zhi)dⅠ(150℃),此(ci)外(wai),銘(ming)(ming)牌上(shang)還(huan)標有名稱、型號(hao)、額定電(dian)壓、額定電(dian)流、防(fang)爆(bao)(bao)合(he)(he)格(ge)證編號(hao)、安全標志(zhi)、出廠編號(hao)、制造日(ri)期等。

2、電路的設計

首先,電(dian)(dian)路的(de)設計要完成電(dian)(dian)器(qi)的(de)電(dian)(dian)氣(qi)(qi)功能,保證電(dian)(dian)氣(qi)(qi)原理的(de)正確性。其次,防爆(bao)(bao)電(dian)(dian)器(qi)的(de)電(dian)(dian)氣(qi)(qi)間隙(xi)、爬電(dian)(dian)距(ju)離(li)、絕緣參(can)數必(bi)須符(fu)合GB3836的(de)規(gui)定要求(qiu)。例如,研制QF40型防爆(bao)(bao)起動(dong)器(qi)時,將(jiang)接(jie)線柱的(de)爬電(dian)(dian)距(ju)離(li)設計為不(bu)小(xiao)(xiao)于(yu)16mm,電(dian)(dian)氣(qi)(qi)間隙(xi)不(bu)小(xiao)(xiao)于(yu)10mm。隔爆(bao)(bao)腔(qiang)內(nei)(nei)電(dian)(dian)器(qi)元(yuan)件及裝配布置(zhi)爬電(dian)(dian)距(ju)離(li)不(bu)小(xiao)(xiao)于(yu)16mm,電(dian)(dian)氣(qi)(qi)間隙(xi)不(bu)小(xiao)(xiao)于(yu)10mm。隔爆(bao)(bao)接(jie)線腔(qiang)內(nei)(nei)設有(you)(you)內(nei)(nei)接(jie)地螺栓。外殼設有(you)(you)外接(jie)地螺栓。

研制的本質(zhi)安全型鋼弦(xian)頻率計(ji)在正常(chang)工(gong)作和(he)故障狀態(tai)下的最大工(gong)作電(dian)(dian)流(liu)和(he)電(dian)(dian)壓均(jun)不大于(yu)所(suo)設計(ji)的最大允(yun)許(xu)電(dian)(dian)流(liu):它的爬電(dian)(dian)距(ju)離(li)為3mm,絕緣涂層下的爬電(dian)(dian)距(ju)離(li)為1mm,電(dian)(dian)氣間隙為3mm。

3、電源的設計

本質安(an)(an)全型便攜式電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)氣設(she)(she)備最(zui)常用的(de)獨(du)立電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)(yuan)是干電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)和(he)蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)。干電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)和(he)蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)(yuan)都(dou)屬于電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻(zu)性電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)路(lu),可按(an)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻(zu)性電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)路(lu)最(zui)小點燃(ran)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)曲線確(que)定電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)(yuan)安(an)(an)全參數。按(an)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)最(zui)高電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓(ya)查出(chu)相(xiang)應最(zui)小點燃(ran)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu),再除以安(an)(an)全系(xi)數值(為2),即為該電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)的(de)設(she)(she)計允(yun)許最(zui)大安(an)(an)全電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)。電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)最(zui)嚴重的(de)放電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)狀態是電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)直接短路(lu)。因此,應以電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)的(de)最(zui)大短路(lu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)作為衡量電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)(yuan)本質安(an)(an)全性能的(de)基準。若(ruo)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)最(zui)大短路(lu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)流(liu)大于設(she)(she)計允(yun)許值,必須串加限流(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻(zu)。并且,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)或蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)(chi)與限流(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)阻(zu)膠封(feng)為一(yi)體,構成本質安(an)(an)全型組件(jian)。膠封(feng)材料有環氧樹脂、硅橡膠、工業(ye)石(shi)蠟等。

例如,我們在設計鋼弦頻率計時(shi)特制的本安電(dian)池組,由4節(jie)5#充電(dian)電(dian)池串接而成,并串入一個(ge)用康銅絲(si)自制的限流電(dian)阻,其功率為5.2W。并用環氧樹脂膠(jiao)液充滿(man)電(dian)池盒整個(ge)空間,灌封牢固。

煤礦井下實際應用的(de)本質安全型(xing)(xing)電(dian)氣設(she)備(bei),還有許多采(cai)用從動力(li)電(dian)網(wang)引入(ru)經整流供電(dian)電(dian)源。由于輸入(ru)電(dian)路與動力(li)電(dian)網(wang)關聯,所以,要設(she)計成隔爆(bao)兼本質安全型(xing)(xing)。

對(dui)于隔爆型電器的(de)電源,是在上級斷電時,在隔爆接線盒內接線,完成電器電源的(de)連通工作。

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