一、臥式加工中心和立式加工中心區別在哪
加工(gong)(gong)中(zhong)心按主軸在(zai)空間所處的狀(zhuang)態可分為(wei)立(li)式加工(gong)(gong)中(zhong)心和臥(wo)式加工(gong)(gong)中(zhong)心,這兩種(zhong)加工(gong)(gong)中(zhong)心存在(zai)一(yi)定的區(qu)別:
1、結構區別
臥(wo)式加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)和立(li)式加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)最(zui)主(zhu)要的區別(bie)是(shi)(shi)Z軸結(jie)構的不(bu)同,臥(wo)式加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)的Z軸是(shi)(shi)水平向(xiang)下(xia)運動完(wan)成(cheng)加(jia)(jia)工(gong)的,而立(li)式加(jia)(jia)工(gong)中(zhong)(zhong)心(xin)Z軸是(shi)(shi)垂(chui)直向(xiang)下(xia)運動完(wan)成(cheng)加(jia)(jia)工(gong)的。
2、工作臺區別
臥式(shi)加工(gong)(gong)中(zhong)心的(de)工(gong)(gong)作(zuo)(zuo)臺(tai)只(zhi)設計成X或Y向(xiang)(xiang)運動,工(gong)(gong)作(zuo)(zuo)臺(tai)形(xing)式(shi)一般是點(dian)陣(zhen)螺孔臺(tai)面的(de)旋轉式(shi)工(gong)(gong)作(zuo)(zuo)臺(tai),相對較容易選裝(zhuang)交(jiao)換(huan)式(shi)雙工(gong)(gong)作(zuo)(zuo)臺(tai)。立(li)式(shi)加工(gong)(gong)中(zhong)心工(gong)(gong)作(zuo)(zuo)臺(tai)通常(chang)為十字滑臺(tai)結(jie)構的(de)T型(xing)槽工(gong)(gong)作(zuo)(zuo)臺(tai),有兩套運動機構負(fu)責相互垂直方向(xiang)(xiang)的(de)移動,X向(xiang)(xiang)進(jin)給的(de)工(gong)(gong)作(zuo)(zuo)臺(tai)覆(fu)蓋在負(fu)責Y向(xiang)(xiang)進(jin)給的(de)導(dao)軌之上(shang)。
3、操作區別
立(li)式(shi)加工(gong)(gong)(gong)中(zhong)心裝夾方便(bian),便(bian)于操作(zuo),易于觀察加工(gong)(gong)(gong)情況,調試程(cheng)序容易。臥式(shi)加工(gong)(gong)(gong)中(zhong)心所(suo)加工(gong)(gong)(gong)工(gong)(gong)(gong)件(jian)普遍比較龐大,一體(ti)化(hua)程(cheng)度較高,裝夾困(kun)難,不容易監控加工(gong)(gong)(gong)過程(cheng),操作(zuo)調試相對困(kun)難。
4、加工狀況區別
立式加工(gong)中心在(zai)加工(gong)型腔或下凹的(de)型面時(shi),切屑不易排出,嚴重時(shi)會損壞(huai)刀具,破(po)壞(huai)已加工(gong)表(biao)面,影響加工(gong)的(de)順利進行,要(yao)特(te)別(bie)注(zhu)意刀具的(de)安裝,以及工(gong)件(jian)的(de)夾(jia)裝。臥式加工(gong)中心加工(gong)時(shi)排屑容(rong)易,加工(gong)狀況相對較(jiao)理想(xiang)。
5、價格區別
臥式加(jia)(jia)(jia)工(gong)(gong)(gong)中(zhong)(zhong)心(xin)不(bu)論加(jia)(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)藝還(huan)是結構復雜(za)程度要超過立式加(jia)(jia)(jia)工(gong)(gong)(gong)中(zhong)(zhong)心(xin)。有(you)能力(li)生產臥式加(jia)(jia)(jia)工(gong)(gong)(gong)中(zhong)(zhong)心(xin)的廠家也(ye)相(xiang)對較少,相(xiang)同加(jia)(jia)(jia)工(gong)(gong)(gong)范圍(wei)的臥式加(jia)(jia)(jia)工(gong)(gong)(gong)中(zhong)(zhong)心(xin)價(jia)格比(bi)立式加(jia)(jia)(jia)工(gong)(gong)(gong)中(zhong)(zhong)心(xin)高上一倍。
二、如何正確選擇立式與臥式加工中心
立式加工(gong)中(zhong)心和臥式加工(gong)中(zhong)心是(shi)兩種(zhong)不同的(de)加工(gong)中(zhong)心,在選(xuan)擇的(de)時(shi)候主(zhu)要(yao)是(shi)根據加工(gong)需求來選(xuan)擇:
1、立式加工中心
立式加(jia)工中(zhong)心占地面積(ji)(ji)小,結構簡單,而且價格相對(dui)較(jiao)低,裝夾工作比較(jiao)方便,調試程序容易(yi),應(ying)用范圍較(jiao)為廣泛,但不能加(jia)工太(tai)高的零件,一般是加(jia)工盤(pan)、套、板類零件等加(jia)工工件體積(ji)(ji)相對(dui)較(jiao)小的工件。
2、臥式加工中心
臥(wo)式加(jia)工(gong)(gong)中心加(jia)工(gong)(gong)狀況相(xiang)對較(jiao)理想,在一次裝(zhuang)(zhuang)夾(jia)后(hou)(hou)可(ke)以(yi)完(wan)成(cheng)除安裝(zhuang)(zhuang)面(mian)(mian)和頂面(mian)(mian)以(yi)外(wai)的其余(yu)四(si)個(ge)表面(mian)(mian)的加(jia)工(gong)(gong),比較(jiao)適(shi)合加(jia)工(gong)(gong)箱體(ti)類零件,加(jia)裝(zhuang)(zhuang)角度頭后(hou)(hou)可(ke)以(yi)實(shi)現(xian)五面(mian)(mian)體(ti)加(jia)工(gong)(gong)。
因此,在選擇(ze)加工(gong)中心的時候,選立式還是臥式主要看要加工(gong)的對象是什么。