一、無氧銅桿是什么
無氧銅桿是光亮(liang)(liang)銅(tong)桿(gan)的(de)一(yi)種,光亮(liang)(liang)銅(tong)桿(gan)還(huan)包(bao)括低氧銅(tong)桿(gan)、普通(tong)(tong)銅(tong)桿(gan)和(he)其它(ta)銅(tong)桿(gan),無(wu)氧銅(tong)桿(gan)的(de)含氧量通(tong)(tong)常小(xiao)于(yu)20ppm,導電率(lv)是普通(tong)(tong)銅(tong)桿(gan)的(de)102.3%。
由于生產銅桿的工藝不同,所生產的銅桿中的含氧量及外觀就不同,上引生產的銅桿,工藝得當氧含量在20ppm以下,叫無氧銅桿。連鑄連軋生產的銅桿是在保護條件下的熱軋,氧含量在200-500ppm范圍內,但有時也高達700ppm以上,一般情況下,此種方法生產的銅外表光亮,俗稱光亮桿。
無(wu)氧(yang)銅桿(gan)是(shi)不(bu)含(han)氧(yang)也(ye)不(bu)含(han)任何脫氧(yang)劑殘留物的純(chun)銅,但實際上還是(shi)含(han)有非(fei)常微量(liang)氧(yang)和(he)一(yi)些雜(za)質。按標準規定(ding),氧(yang)的含(han)量(liang)不(bu)大于0.02%,雜(za)質總含(han)量(liang)不(bu)大于0.05%,銅的純(chun)度大于99.95%。
根據含氧量和雜質(zhi)含量,無氧銅桿(gan)又分為TU1和TU2銅桿(gan),TU1無氧銅桿(gan)純度達(da)到99.99%,氧含量不大于(yu)0.001%;TU2無氧銅純度達(da)到99.95%,氧含量不大于(yu)0.002%。
二、無氧銅桿和低氧銅桿的區別
1、生產工藝不同
低氧銅(tong)桿是以銅(tong)為(wei)原料(liao),經過連鑄(zhu)連軋法生產出來(lai)含氧量200(175)—400(450)ppm之間(jian)銅(tong)桿材。其生產工藝是金屬在豎爐中(zhong)融化后,銅(tong)液(ye)通過保溫(wen)爐、溜槽(cao)、中(zhong)間(jian)包(bao),從(cong)澆(jiao)管進入封閉的模腔內(nei),采用較大的冷卻強度進行冷卻,形成鑄(zhu)坯,然后進行多道次軋制。
無氧(yang)銅(tong)桿一般采用(yong)上引連鑄(zhu)法生(sheng)產,含氧(yang)量一般在20ppm以(yi)下(xia)。無氧(yang)銅(tong)桿的生(sheng)產工(gong)(gong)藝是金屬(shu)在感(gan)應電爐中融化后(hou)通過石墨模進(jin)行上引連續鑄(zhu)造(zao),之后(hou)進(jin)行冷(leng)軋或冷(leng)加工(gong)(gong)。
2、組織結構不同
低氧銅桿為熱加(jia)工組織,在(zai)8mm桿時(shi)已(yi)有再結晶形式出現。從(cong)組織上(shang)看,低氧銅桿中的(de)氧以氧化銅的(de)狀態,存在(zai)于晶粒邊(bian)界附近。
無(wu)氧銅桿(gan)(gan)(gan)為(wei)鑄造組(zu)織,晶(jing)粒粗大,這就是(shi)無(wu)氧銅桿(gan)(gan)(gan)再(zai)結(jie)晶(jing)溫度較(jiao)高(gao)、需要較(jiao)高(gao)退火溫度的原因。由于再(zai)結(jie)晶(jing)發生在晶(jing)粒邊(bian)界(jie)附近,無(wu)氧銅桿(gan)(gan)(gan)組(zu)織晶(jing)粒粗大,晶(jing)粒尺寸甚(shen)至能達幾個毫米,因而晶(jing)粒邊(bian)界(jie)少(shao),即(ji)使通(tong)過拉制變形,但晶(jing)粒邊(bian)界(jie)相對(dui)低氧銅桿(gan)(gan)(gan)還是(shi)較(jiao)少(shao),所以需要較(jiao)高(gao)的退火功(gong)率。
3、含氧量不同
低氧(yang)銅(tong)桿的含(han)氧(yang)量一般在(zai)200(175)—400(450)ppm,因此氧(yang)是在(zai)銅(tong)液態狀態下(xia)吸入的,好的銅(tong)桿一般含(han)氧(yang)量控(kong)制在(zai)250ppm左右。
無氧(yang)銅(tong)桿(gan)含(han)氧(yang)量(liang)在10-20ppm以下(xia),但(dan)目前(qian)有的銅(tong)排廠家只(zhi)能(neng)做到50ppm以下(xia)。氧(yang)在液(ye)態銅(tong)下(xia)保持相當時(shi)間后(hou),被(bei)還(huan)原而脫去,通(tong)常(chang)這種桿(gan)的含(han)氧(yang)量(liang)都在10-50ppm以下(xia),甚至可低至1-2ppm。
4、拉制性能不同
低氧(yang)(yang)銅(tong)(tong)桿(gan)(gan)對漆(qi)包線(xian)(xian)性(xing)(xing)能更適應些,如(ru)柔軟性(xing)(xing)、回彈角、繞線(xian)(xian)性(xing)(xing)能,但(dan)低氧(yang)(yang)銅(tong)(tong)桿(gan)(gan)對拉絲(si)條件(jian)相對要苛刻(ke)些。同樣拉伸(shen)(shen)0.2的(de)(de)細(xi)絲(si),如(ru)果伸(shen)(shen)線(xian)(xian)條件(jian)不好(hao)(hao),普(pu)通(tong)的(de)(de)無(wu)氧(yang)(yang)銅(tong)(tong)桿(gan)(gan)可拉,而好(hao)(hao)的(de)(de)低氧(yang)(yang)桿(gan)(gan)就(jiu)斷線(xian)(xian);但(dan)如(ru)果放在好(hao)(hao)的(de)(de)伸(shen)(shen)線(xian)(xian)條件(jian),同樣的(de)(de)桿(gan)(gan)子(zi),低氧(yang)(yang)桿(gan)(gan)說不定就(jiu)能拉到(dao)雙零五,而普(pu)通(tong)無(wu)氧(yang)(yang)銅(tong)(tong)桿(gan)(gan)只能拉伸(shen)(shen)到(dao)0.1而已。低溫(wen)超導線(xian)(xian)中的(de)(de)低溫(wen)級無(wu)氧(yang)(yang)銅(tong)(tong)桿(gan)(gan),其細(xi)絲(si)間的(de)(de)間距只有0.001mm。
5、具體用途不同
無氧銅桿一(yi)般(ban)用(yong)電解銅(tong)(tong)(tong)生產(chan),電阻(zu)率(lv)和(he)加工(gong)(gong)性能優(you)于(yu)低(di)(di)氧(yang)銅(tong)(tong)(tong)桿(gan)(gan),因此生產(chan)高(gao)(gao)要求的電工(gong)(gong)材(cai)料一(yi)般(ban)采用(yong)無(wu)(wu)氧(yang)銅(tong)(tong)(tong)桿(gan)(gan),比如做漆包線,無(wu)(wu)氧(yang)銅(tong)(tong)(tong)桿(gan)(gan)電阻(zu)更(geng)小,應用(yong)于(yu)電機時發熱情(qing)況時要優(you)于(yu)低(di)(di)氧(yang)銅(tong)(tong)(tong)桿(gan)(gan)。現在基(ji)本上是大規(gui)格、電阻(zu)要求低(di)(di)的電工(gong)(gong)產(chan)品用(yong)低(di)(di)氧(yang)銅(tong)(tong)(tong)桿(gan)(gan);小規(gui)格、電阻(zu)要求高(gao)(gao)的用(yong)無(wu)(wu)氧(yang)銅(tong)(tong)(tong)桿(gan)(gan)。而(er)音響線一(yi)般(ban)反(fan)而(er)喜(xi)歡用(yong)無(wu)(wu)氧(yang)銅(tong)(tong)(tong)桿(gan)(gan),這和(he)無(wu)(wu)氧(yang)銅(tong)(tong)(tong)桿(gan)(gan)是單晶銅(tong)(tong)(tong)、低(di)(di)氧(yang)桿(gan)(gan)是多晶銅(tong)(tong)(tong)有關(guan)。